Arch Environmental Equipment in Conveyor Efficiency Specialists Prodcut Guide by ARCH Environmental Equipment, Inc.

Catalog: Conveyor Efficiency Specialists Prodcut Guide
Company/Brand: ARCH Environmental Equipment, Inc.

arch environmental equipment in Conveyor Efficiency Specialists Prodcut Guide by ARCH Environmental Equipment, Inc.

C O N V E YO R E F F I C I E N CY S P E C I A L I S TS Simply The Best P r o d u c t G u i d e 800-553-4567 http://www.aeec.com

If These Are Your Problems... Airborne Dust Pages 48-53 Chute Wear Pages 68-69 Blocked Chutes Page 18 Spillage Pages 54-67, 86-87 Limited Chute Access Pages 70-71 Belt Puncture Pages 64-67, 86-87 Belt Slippage Pages 15-18, 86-87 Belt Rips and Tears Pages 11-14, 17, Pages 64-67, 86-87 Premature Roll Failure Pages 72-87 Inaccurate Belt Scale Pages 34-41, 72-87 CONVEYOR EFFICIENCY SPECIALISTS 2

Arch Environmental Has The Answers! Belt Misalignment ...

56-57 Belt Cleaning Systems Cleaners Arch/BMS Secondary Metal-Bladed Cleaner ...

48 D ust can be a major problem with conveyors. Conventional scrapers cannot solve the problem because the dust is embedded in cracks and crevices in the belt. The Dust Shark solves the problem with a two-stage washing action. The load side is cleaned twice by a dual spray system, and squeegeed by two Gordon Belt Scrapers, while the Features of the Dust Shark Cleaning System Eliminates conveyor dust problems. Two-stage cleaning action. Operates automatically. Stainless steel drain pan is standard. Twister Tensioner guaranteed for life. Low water consumption. return side is sprayed and squeegeed ...

49 50" DRAIN PIPE CROSS SECTION ALONG CENTER LINE OF WASH BOX DRAIN PAN SECONDARY CLEANERS LOWER SPRAY BAR SPRAYS BELT AND CLEANER BOTH SQUEEGEE ROLLER BELT V-PLOW BELT UPPER SPRAY BAR FOR V-PLOW Note: For sizes and options, consult the factory. Note: With options, prices will vary. The Dust Shark Cleaning System Custom Built All Dust Sharks are custom built to fit the customers existing structure. As a general guideline, the Dust Shark is 50" long and will be 20" wider than the existing conveyor structure. Secondary Cleaners: One piece Gordon Saber blades. V-Plow Cleaner: One piece SBR rubber ...

irborne dust is a serious problem. The Arch Fogger Systems use water only; no air ...

51 PUMP SPECIFICATIONS Suggested number of heads using #3 nozzle Pump Size @100 psi @150 psi 3/4 HP (max: 160 psi) 510 gph 270 gph Mark 2 (7 nozzles) 15 006 Mark 3 (13 nozzles) 008 003 Mark 4 (9 nozzles) 012 005 Single Nozzle 108 047 1 HP (max: 185 psi) 750 gph 480 gph Mark 2 (7 nozzles) 022 012 Mark 3 (13 nozzles) 012 006 Mark 4 (9 nozzles) 17 09 Single Nozzle 159 84 2 HP (max: 185psi) 1200 gph 900 gph Mark 2 (7 nozzles) 036 022 Mark 3 (13 nozzles) 019 012 Mark 4 (9 nozzles) 028 016 Single Nozzle 255 157 3 HP (max: 185 psi) 1614 gph 1155 gph Mark 2 (7 nozzles) 048 035 Mark 3 (13 nozzles) 026 ...

shown above. Pumps The pumps offered by Arch are equipped with one filter, one ball ...

53 Product Information Most Common Replacement Parts 3WS #3 replacement nozzle for MK6 bar 3NS #3 replacement nozzle for cluster spray head FT100-3/4P 100 mesh replacement filter screen for 3/4 inch strainer FT200-3/4P 200 mesh replacement filter screen for 3/4 inch strainer CL-3/4A Set of 3/4 Aluminum Cam-Lok fittings QC-1 /4B Set of 1/4 quick connect fittings for 3/8 connection G-200PSI 200 psi pressure gauge with 3/8 npt connection PRV Pressure regulating valve with 3/4 npt connection Mark 6 Bar Only Mark 6 Bar System Mark 6 Octagon Hoop Spray Bars MK6 spray bars are equipped with spray nozzles ...

54 M is aligned conveyor belts can wear the edge of your belting and damage your conveyor structure. Misalignment is also a major cause of material spillage. This spillage decreases the life of your idlers, increases overhead due to cleanup cost, and is a serious safety issue. The Tri-Return Training Idler uses a patented concave arrangement of three idler rolls on a center pivot to Features of the Tri-Return Training Idler Eliminates belt damage caused by misalignment. Patented concave design. Easily replaces existing return idlers. Rubber coated rolls standard. Belt supported by 6 bearings ...

55 The following options for the Tri-Return Training Idler are available: High Performance -RT: Rubber Disk Rolls (made to order only) -C: Ceramic Disk Rolls (made to order only) -HD: Heavy Duty (consult factory for dimensions) 4" 9 1/2" C A C 12" 1" ADJUSTABLE DROP HANGER FOR DROP HEIGHTS OF 4" 5" SPECIAL BRACKETS CAN BE MADE TO ACCOMMODATE ANY APPLICATION 5" TYP. WITH 3/8" RUBBER LAGGING 2 1/2" TYP. 2 3/4" TYP. SIDE VIEW SHOWN OF SA-R MODEL WITH DROP HANGER REMOVED 15 1/8" TYP. E D BELT WIDTH PLUS 1 1/4" B C -G4: Double Extra Long Guide Rolls (4 long) -OS: Outer Support Roller Note: With options, ...

56 L ightweight belts can be difficult to keep contained. Wind gusts and off-centered surgeloading are two examples of the problems that can cause temporary belt misalignment. Constructed of polyurethane, the Wyatt Alignment Disks cannot Features of the Wyatt Alignment Disks Available for 4 , 5 , and 6 roll diameters. Available for 9 OD for troughing idlers. Available for 12 OD for return idlers. Contains belts up to 42 wide and 3/8 thick. Eliminates belt damage caused by misalignment. Easy to install. Low maintenance. damage your belt. The disks are very easy to install since they mount ...

57 Easy To Install The following options for the Wyatt Alignment Disks are available: Add the selected option to the part number -WH: White Disk -SS: Stainless Fasteners C Note: With options, prices will vary. IDLER WYATT ALIGNMENT DISKS O.D. DIMENSIONS IN INCHES (METRIC) A B C PART NUMBER 4 4 (101.6) 9 (228.6) 1 11/16 (42.9) DK-4-9 4 4 (101.6) 12 (304.8) 1 11/16 (42.9) DK-4-12 5 5 (127) 9 (228.6) 1 11/16 (42.9) DK-5-9 5 5 (127) 12 (304.8) 1 11/16 (42.9) DK-5-12 6 6 (152.4) 9 (228.6) 1 9/16 (39.7) DK-6-9 6 6 (152.4) 12 (304.8) 1 9/16 (39.7) DK-6-12

58 C onventional skirt seals allow material to escape through the gaps caused by belt sag. The Flexiskirt Sealing System takes the conveyors dynamics into account. Its flexibility allows it to conform to the ever-changing belt surface. The weight of the conveyed material helps create a snug seal that eliminates spillage. The Flexiskirt Sealing Features of the Flexiskirt Sealing System Flexibility of rubber provides optimal seal. Easily installed. Low maintenance. Designed to reduce belt wear. Quick release handles optional. System can be supplied with an optional grooved rubber that allows ...

59 The Flexiskirt Sealing System Easily Installed FLEXISKIRT HOLDER SELECTION TABLE TROUGHING QUICK RELEASE STANDARD NUT ANGLE HANDLE RELEASE - 20 - 2001 1001 20 2001 1001 35 2002 1002 45 2002 1002 + 45 + 2002 1002 RUBBER AVAILABILITY TABLE RUBBER GROOVED GROOVED NO MSHA WIDTH TWO SIDES ONE SIDE GROOVES APPROVED 6" 3 3 3 3 8" 3 3 3 3 10" 3 3 3 3 12" 3 3 3 X Flexiskirt Holders are supplied in 5 foot lengths only. Flexiskirt is manufactured of EPDM rubber. Rubber is supplied in 25 and 50 foot rolls. Rubber is available in 3/8 and 1/2 thickness. Grooved rubber is not recommended for ...

60 S pillage in load areas is a major problem in most facilities. However, many have found the Gordon At-Last-A-Seal to be the answer. Designed to provide a Live Seal between the belt and the structure, the seal moves freely on the chute wall letting it selfadjust, needing little or no maintenance. When the belt is loaded, material presses down on the inside slope of the seal. This pressure creates the seal. Features of the Gordon At-Last-A-Seal Sealing System Continuous length. Seamless. Self-adjusting. Reduces wear on the inside of chute wall. 65-75 durometer EPDM rubber. Low maintenance. ...

...

62 M ost conventional skirting systems do not seal properly because they wear faster than you can adjust them. The Gordon Dust Seal is used in conjunction with the customers existing skirt rubber to form a secondary sealing area. Manufactured from Features of the Gordon Dust Seal Lightweight. Easy to install. No adjustments. wear resistant EPDM rubber, the dust seal is available in continuous lengths. Simply tie the rope provided at each end, and the dust seal is ready for action. Gordon Dust Seal Covered under one or more of the following patents: 4,202,437, 4,231,471, 4,436,446, 4,489,823, ...

63 Note: With options, prices will vary. The Gordon Dust Seal Works With Skirtboard Rubber Temp. Range: -40 C to +107 C (225 F) continuous +121 C (+250 F) short term Material: Black EPDM rubber Excellent resistance to ozone, UV, and weather Hardness: 55-65 Shore A Approximate Weight: 1.5 pounds per foot Supplied in continuous lengths. 5/16" BISAL ROPE 3 FEET SLACK ON BOTH ENDS

64 S ealing load points can be troublesome and sometimes very difficult. The natural sag of your conveyor belt between the idlers can make it almost impossible to get your skirt seal to work. Increasing the pressure on your skirting can cause it to wear your belts top cover and excessively wear the skirting material over the idler rolls. The Simplicity Slider System maximizes the performance of your existing skirtboard material. Simplicity Slider Bars, using wear resistant Ultra High Molecular Weight Features of the Simplicity Slider System Easy to install. Easy to maintain. Supports the sealing ...

65 Engineered For Your System RETROFIT PARTS SIMPLICITY ROLLER BELT REPLACEMENT INSERTS WIDTH PART NUMBER 18 FB18-1 24 FB24-2 30 FB30-2 36 FB36-3 42 FB42-3 48 FB48-3 54 FB54-3 60 FB60-4 72 FB72-4 84 FB84-5 96 FB96-6 SIMPLICITY SLIDER BARS BAR DIMENSIONS IN INCHES (METRIC) LENGTH A B PART NUMBER 4 ft. 2 (50.8) 4 (101.6) SB4475 5 ft. 2 (50.8) 4 (101.6) SB4575 6 ft. 2 (50.8) 4 (101.6) SB4675 SIMPLICITY SLIDER BAR SIMPLICITY ROLLER REPLACEMENT INSERT APPLICATION'S EXISTING IDLER STAND 3/4" UHMW SB4*75 (COMPLETE PART #'S SHOWN BELOW) FB**-* (COMPLETE PART #'S SHOWN BELOW) BELT TRAVEL B A ...

66 T he force of large material being dropped from several feet can cause severe damage to a conveyor belt. Conventional impact idlers may support the belt across the width of the belt, but not along the length of the load zone. Bent idler stands and roll failure are common problems if the belt is not properly supported in the load area. Also, material impacting between the idlers will cause the belt to flex downward, allowing material to leak under your skirt seal. The results of ignoring this condition are shortened idler life, increased cleanup cost, belt damage, and safety hazards. The Simplicity ...

are built to application requirements. Arch requires the dimensions above to build ...

68 P rotecting the impact point on a chute or screen can be the most difficult area when using typical wear liner material. The unique solution to your chute wear is the Simplicity Chute Liner. The liner is constructed of wear resistant polyurethane, and its multi-coned surface allows material to build up on the liner and provide a protective layer. As Features of the Simplicity Chute Liner Bolt on mounting. Easy to install. Low maintenance. Mounts at impact point on chute or screen. Outlasts flat sheet liners. material impacts the chute liner, it does not actually hit the urethane. Instead ...

69 Note: With options, prices will vary. The Simplicity Chute Liner Reduces Down Time Material: Durometer 85 Shore A polyurethane Single size: 18" x 18" Mounting Style: Bolt on Not recommended for use on material without fines (ie. washed rock or material of 2 1/2-3 ). Options W: White FG: Food Grade 5 1/2" 2 1/4" 1/2" 18" 3/4" PART NUMBER DESCRIPTION IS-18X18 CHUTE LINER IS-BOLT URETHANE CAPPED BOLT IS-JNTSEAL URETHANE JOINT SEAL

70 L eaking access/inspection doors are a thing of the past. The Simplicity Access Door solves these problems with the use of a polyurethane seal. This seal is an integral part of the door lid so it will not fall out or become damaged. The access door is corrosion resistant due to its solid cast urethane lid. The doors can be bolted in place or welded by using an optional adapter plate. To prevent airborne dust from escaping through access openings, use the Simplicity Access Door. Features of the Simplicity Access Door Supplied with fasteners and gasket. Urethane lid construction with integral ...

71 Simple Construction The following options for the Simplicity Access Door are available: Add the selected option to the part number -WH: White Door Gasket -SS: Stainless Fasteners -AP: Adapter Plate -SAP: Stainless Steel Adapter Plate (Carbon Steel) Note: With options, prices will vary. OPENING F OPENING E URETHANE GASKET OPENING STEEL ADAPTER PLATE SIMPLICITY ACCESS DOOR OPENING DIMENSIONS IN INCHES (METRIC) A B C D E F PART NUMBER 8 11 (279.4) 2 5/8 (66.7) 1 13/16 (46) 11 11/16 (296.9) 11 1/2 (292.1) 12 (304.8) SD-8X8-UR 12 15 (381) 2 5/8 (66.7) 1 13/16 (46) 15 13/16 (401.6) 15 1/2 (393.7) ...

72 R agged belts and multiple mechanical splices can destroy conventional belt cleaners. Because its not always possible for you to keep your belts in the kind of condition needed for most belt cleaners to survive, the Gordon Super Saber was engineered to be the toughest cleaner on the market. The Super Saber uses the time proven Saber Blade design, just on a bigger scale. The massive blades, Features of the Gordon Super Saber Massive polyurethane blade segments. Shock absorbing mount. Interlocking mainframe and support tubes. Multiple setscrew locking collars. Twister Tensioner guaranteed ...

73 Note: This cleaner consists of a segmented blade press fit on a square frame. Note: With options, prices will vary. The following options for the Gordon Super Saber Cleaner are available: Enter the selected option in place of * High Performance DS: Dual Super W: White Blade SS: Stainless Pipes FG: Food Grade Replacement blades are available, see below: Replacement Blades: XS-*00 A** *: Belt width : Options (as shown above) HUB WITH URETHANE BUSHING TO ABSORB IMPACT ON TUBE 2 1/4" X 1/4" W SQR TUBE WITH 1 1/2" SCH 160 PIPE WELDED INTO END BLADES ARE PRESSED ONTO A 3" SQR TUBE X 1/4" W 1/4" X ...

74 M any conveyors accumulate too much carryback for one cleaner to remove. Most vendors will tell you that you must use one primary cleaner on the head and one or more secondary cleaners positioned farther down on the belt in an attempt to get the material that remains on the belt after it passes through the primary cleaner. Unfortunately, this carryback material is then deposited under the conveyor and must be dealt with manually, increasing cleanup cost. Features of the Gordon Saber Dual Primary System Compact mounting. Dual Systems available to fit most all pulley sizes. Removes carryback ...

75 Note: With options, prices will vary. Note: This cleaner consists of a non-segmented blade mounted on a square frame. The following options for the Gordon Saber Dual Primary System are available: Enter the selected option in place of * High Performance BELT WIDTH 23" (MAX) SEE NOTE BELOW A NOTE: BLADE COVERAGE OF 1ST CLEANER IS NARROWER THAN 2ND. SEE CHART BELOW (DIM. A) 4 1/2" O.D. [3 11/16"] 10 1/2" [7"] 2 1/2" X 2 1/2" X 1/4" SQR. TUBE [2" X 2" X 1/8" SQR. TUBE] 1 7/8" O.D. (1 1/2" SCH 80) PIPE [1 5/8" O.D. (1 1/4" SCH 80) PIPE] 4 1/2" O.D. [3 11/16"] NOTE: IF LONGER SPAN IS REQUIRED, A LONGER ...

76 Gordon Saber Channel Mount SCM Cleaner M aterial carried back by your conveyor causes safety hazards, accelerates the wear on all your conveyor components, and is expensive to cleanup. The patented high performance Gordon Saber Blade was designed to handle all of these tough problems. Where other cleaners need to be checked and readjusted on a daily schedule, the Gordon Saber Blade is virtually maintenance free. The Saber Blade maintains its cleaning efficiency throughout its wear life without damaging mechanical splices. Our non-segmented blade is easily replaced by removing only one pin. ...

77 Note: With options, prices will vary. Note: This cleaner consists of a non-segmented blade mounted on a square frame. High Performance-Low Maintenance A 6 BELT WIDTH 23" (MAX) SEE NOTE BELOW 12" 4 1/2" O.D. 10 1/2" 2 1/2" X 2 1/2" X 1/4" SQR. TUBE 1 7/8" O.D. (1 1/2" SCH. 80) PIPE 4 1/2" O.D. The following options for the Gordon Saber Channel Mount SCM Cleaner are available: Enter the selected option in place of * DP: Dual Primary GZ: Grease Fitting W: White Blade SS: Stainless Pipes C: Ceramic Blade F: Full Blade H: Heavy Pipes (Sch. 160 Pipe) XHT: High Temperature Blade GB: Grey Blade FG: ...

78 M aterial carried back by your conveyor causes safety hazards, accelerates the wear on all your conveyor components, and is expensive to cleanup. The patented high performance Gordon Saber Blade was designed to handle all of these tough problems. Where other cleaners need to be checked and readjusted on a daily schedule, the Gordon Saber Blade is virtually maintenance free. The Saber Blade maintains its cleaning efficiency throughout its wear life without Features of the Gordon Saber Primary Cleaner Removes carryback at the head pulley. Easy to install. Low maintenance. Twister Tensioner ...

79 Note: With options, prices will vary. Note: This cleaner consists of a non-segmented blade mounted on a square frame. The following options for the Gordon Saber Primary Cleaner are available: Enter the selected option in place of * Low Maintenance A 6 4 1/2" O.D. 1 7/8" O.D. (1 1/2" SCH 80) PIPE 2 1/2" X 2 1/2" X 1/4" SQR. TUBE 10 1/2" 4 1/2" O.D. 12" BELT WIDTH 23" (MAX) SEE NOTE BELOW DP: Dual Primary GZ: Grease Fitting W: White Blade SS: Stainless Pipes C: Ceramic Blade F: Full Blade H: Heavy Pipes (Sch. 160 Pipe) XHT: High Temperature Blade FG: Food Grade Blade GB: Grey Blade DT: Dual Tensioner ...

80 C leaning small head pulleys can be very difficult and sometimes virtually impossible. Most cleaners designed to work at the head pulley are built for pulleys 24 inches and larger. These cleaners either require more space to install than you have available or they will wear to an unusable point long before the blade has reached the end of its normal life. Features of the Gordon Mini Saber Blade Big performance from a little blade. Easy to install. Easy to maintain. Will not damage mechanical splices. Twister Tensioner guaranteed for life. The Mini Saber Primary Cleaner incorporates many ...

81 Note: With options, prices will vary. Note: This cleaner consists of a non-segmented blade mounted on a square frame. The following options for the Gordon Mini Saber Blade are available: Enter the selected option in place of * Low Maintenance MAX BELT WIDTH +23" A 2" x 2" x 1/8" SQR. TUBE 1 5/8" O.D. PIPE (1 1/4" SCH 80) 7" F: Full Blade GZ: Grease Fitting W: White Blade H: Heavy Pipes FG: Food Grade SS: Stainless Pipes (Sch. 160 Pipe) C: Ceramic XHT: High Temperature Blade GB: Grey Blade DP: Dual Primary Replacement blades and assemblies are available, see below: MINI 016-*-** Assemblies: MINI-*00 ...

Arch/BMS Secondary Metal-Bladed Cleaner T he ... Arch /BMS Secondary Metal-Bladed Cleaner is ... , clean-up costs, and down time. The Arch/BMS Cleaners are suitable for use in ... highest quality components. Since the Arch/BMS design requires low blade pressure ... the blade tracks the moving belt. The Arch/BMS standard and heavy-duty cleaner ... , longer blade life. 82 Features of the Arch/BMS Secondary Metal-Bladed Cleaner ...

belt or cleaner. Mini Dimensions BELT ARCH/BMS SD AND HD CLEANER WIDTH DIMENSIONS ... 118 4 17 (2082.8) (2997.2) (101.6) BELT ARCH/BMS MINI BELT CLEANER WIDTH DIMENSIONS ... 98 1 7/8 12 (1143) (2489.2) (47.6) ARCH/BMS SECONDARY CLEANER PART NUMBERS ...

84 W hen you cannot fit primary cleaners on your head pulley, look to the Gordon Saber Secondary (GSS) Cleaner. The GSS can be mounted at any location along the return belt line. The GSS Features of the Gordon Saber Secondary Cleaner Easy to install. Low maintenance. Available with non-curved blade. Twister Tensioner guaranteed for life. Will not damage mechanical splices. features the proven and patented Gordon Saber Blade and Gordon Twister Tensioner. The blade is mounted on cantilever arms so installation is a breeze. Gordon Saber Secondary GSS Cleaner Covered under one or more of the ...

85 High Performance O.D. 1.9" (1 1/2" SCH 80) PIPE 4.5" O.D. 10 1/2" 12" 8" 5 7/8" 4.5" O.D. A B C The following options for the Gordon Saber Secondary Cleaner are available: Enter the selected option in place of * SS: Stainless Assembly W: White Blade GZ: Grease Fitting H: Heavy Pipes (Sch. 160 Pipe) FG: Food Grade Note: With options, prices will vary. Note: Some options not available on all secondary cleaners. BELT GORDON SABER SECONDARY GSS CLEANER WIDTH DIMENSIONS IN INCHES (METRIC) A B C PART NUMBER 18 18 (457.2) 24 (609.6) 68 (1727.2) GSS-18-UR-TA-* 24 24 (609.6) 30 (762) 74 (1879.6) GSS-24-UR-TA-* ...

86 M aterial that falls on the return side of the belt will eventually go through the tail pulley. This material can punch holes in your belt, wear pulley lagging, and let the pulley slip causing the underside of the belt to wear. Also, uneven material buildup on the tail pulley will cause belt alignment problems. By using a Gordon V-Plow or an Angle Plow, this damage can be easily prevented. Features of the Gordon V-Plow Protects tail pulley. Rubber or urethane blades available. Twister Tensioner guaranteed for life. Low maintenance. Easy to install. Protect the tail section of your conveyor ...

87 The following options for the Gordon V-Plow are available: Enter the selected option in place of * Easy To Install LP: Low Profile XHT: High Temperature Blade GZ: Grease Fitting W: White Urethane Blade H: Heavy Pipes (Sch. 160) UR: Urethane Blade SS: Stainless Pipes A O.D. 4 1/2" C O.D. 1 2/8" (1 1/2" SCH. 80) PIPE 12" 6" BELT TRAVEL 9 3/8" Note: For drawings and dimensions on Angle Plow, contact the factory. Note: With options, prices will vary. Note: Some options are not available on all V-Plows. Note: Standard blade material is 60 durometer rubber. BELT GORDON V-PLOW WIDTH DIMENSIONS IN ...