die set four pillar 4
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die set rear pillar plain headed plain headed +0 +0 -2mm c2 d1 d3 e1 e3 b &t ref guide bush cage bush guide bush cage bush -2mm a1 x b1 1 2 3 4 5 6 7 8 9 a2 a2 a4 a4 c1 mrp mrp mrp mrp mrp mrp mrp mrp mrp x 100 200 x 125 x 160 x 200 x 125 x 160 250 x 200 x 250 x 160 315 x 200 x 250 x 315 x 200 400 x 250 x 315 x 400 x 250 500 x 315 x 400 x 500 338 330 258 250 173 165 128 120 64 60 95 135 60 95 135 185 85 125 175 240 125 175 240 325 165 230 315 415 78 70 99 139 64 99 139 189 89 129 179 244 129 179 244 329 169 234 319 419 32 32 25 40 120 40 32 32 25 40 170 40 mrp 10 mrp 11 mrp 12 mrp 13 mrp 14 mrp 15 mrp 16 mrp 17 mrp 18 mrp 19 mrp 20 40 40 32 48 225 45 40 40 32 48 310 45 40 40 40 58 400 50 these die sets are fitted as standard with plain guide bushes the die sets can be fitted with ball cage bushes at extra cost punch shanks d1 f9 20 25 d3 6g l1 i.s.o 10242 type b l2 l4 m 16 x 1.5 m 16 x 1.5 m 20 x 1.5 m 20 x 1.5 40 45 2 2.5 58 68 32 m 24 x 1.5 m 24 x 1.5 56 3 79 40 m 27 x 2 m 30 x 2 71
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die set diagonal pillar plain bush a1 x b1 1 2 3 4 5 6 7 8 9 b &t ref headed cage bush a2 plain bush a3 headed +0 +0 -2mm c2 c3 d1 d3 e1 e2 e3 cage bush -2mm a3 c1 a2 mdp mdp mdp mdp mdp mdp mdp mdp mdp x 100 200 x 125 x 160 x 200 x 125 x 160 250 x 200 x 250 x 160 315 x 200 x 250 x 315 x 200 400 x 250 x 315 x 400 x 250 500 x 315 x 400 x 500 338 330 258 250 173 165 58 108 173 58 108 173 258 88 153 238 338 50 100 165 50 100 165 250 80 h 78 70 78 70 h 24/25 40 120 120 32 32 25/32 40 h 128 120 78 128 70 120 h 24/25 40 170 120 170 32 32 25/32 40 h 40 40 32/40 h 30/32 48 225 mdp 10 mdp 11 mdp 12 mdp 13 mdp 14 mdp 15 mdp 16 mdp 17 mdp 18 mdp 19 mdp 20 110 160 225 110 45 h 40 40 32/40 h 30/32 48 310 160 225 310 150 45 h 145 230 330 h 38/40 58 400 215 300 400 40 40 32/40 50 these die sets are fitted as standard with plain guide bushes the die sets can be fitted with ball cage bushes at extra cost h d1 h c3 1 pin of each diameter will be used to prevent incorrect assembly when tooled supplied ex
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guide pins i.s.o 9182/3 type b1 bs 7568 pt 27 the length shown as l2 is oversize r6 to provide a press fit in the nominal machined bore of the plate d1 diameter 16 20 24 25 30 l2 25 l 90 l 100 l 112 l 125 l 140 l 160 l 180 l 200 l 224 l 250 l 280 l 315 l 355 l 400 l 450 l 500 32 32 32 40 40 40 40 50 50 32 38 40 48 50 the following diameters are used to prevent incorrect assembly of the die set upper and lower plates 24mm 30mm 38mm 48mm guide pins are manufactured from hardened mild steel and precision ground ordering state mgp together with d1 diameter and length 12
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guide pins with shoulder end locking i.s.o 9182/5 type d bs 7568 pt 29 the length shown as l2 is oversize j6 to provide a press fit in the nominal machined bore of the plate d1 d2 l2 l80 l 90 l 100 l 112 l 125 l 140 l 160 l 180 l 200 l 224 l 250 l 280 l 315 l 355 l 400 l 450 l 500 16 20 16 20 25 20 24 32 25 25 32 25 30 40 32 32 40 32 38 50 40 40 50 40 48 63 50 50 63 50 the following diameters are used to prevent incorrect assembly of the die set upper and lower plates 24mm 30mm 38mm 48mm guide pins with shoulder are manufactured from hardened mild steel and precision ground ordering state msgp together with d1 diameter and length l 14 standard screw and washer included retainers can be supplied to order.
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ball cage bushes plain i.s.o 9448/3 form b cage retainers available if required the linear cage only can be supplied to order d1 16 20 24 25 30 d2 n6 tolerance d2 l1 25 28 32 40 40 48 48 58 58 70 70 32 38 40 48 50 l1 32 l1 40 l1 50 l1 63 l1 80 l1 100 l1 125 l1 160 the following diameters are used to prevent incorrect assembly of the die set upper and lower plates 24mm 30mm 38mm 48mm the standard plain and headed ball cage bushes are used when improved accuracy is required they are interchangeable with plain guide bushes the bushes are suitable for fitting in a receiving hole having an h7 tolerance ordering state pbcb plus d1 diameter and length 16
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die springs colour coded i.s.o 10243 green light load hole rod size a dia b 12.5 6.3 c free lengths 25 lds 1 1.83 lds 7 2.39 32 lds 2 1.67 lds 8 2.34 38 lds 3 1.39 51 lds 4 1.16 64 lds 5 .95 76 lds 6 .72 89 102 115 127 152 178 203 254 16 8 lds 9 lds 10 lds 11 lds 12 lds 13 lds 14 1.97 1.60 1.09 1.02 .88 .80 lds 15 lds 16 lds 17 lds 18 lds 19 lds 20 lds 21 lds 22 lds 23 lds 24 lds 25 20 10 5.69 4.59 3.40 2.50 2.04 1.63 1.43 1.22 1.11 .97 .77 lds 26 lds 27 lds 28 lds 29 lds 30 lds 31 lds 32 lds 33 lds 34 lds 35 lds 36 lds 37 lds 38 25 32 40 50 12.5 16 20 25 10.2 8.19 6.32 4.49 3.59 2.86 2.45 2.15 1.91 1.70 1.43 1.28 1.06 lds 39 lds 40 lds 41 lds 42 lds 43 lds 44 lds 45 lds 46 lds 47 lds 48 lds 49 lds 50 9.59 6.83 5.40 4.49 3.79 3.26 2.96 2.55 2.19 1.86 1.61 1.28 lds 51 lds 52 lds 53 lds 54 lds 55 lds 56 lds 57 lds 58 lds 59 lds 60 lds 61 9.38 7.45 6.43 5.20 4.39 4.04 3.77 2.86 2.57 2.31 1.73 lds 62 lds 63 lds 64 lds 65 lds 66 lds 67 lds 68 lds 69 lds 70 lds 71 15.91 12.75 11.12 9.59 8.2
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disc springs d.i.n 2093 recommended clearance total for guide pins hole size 8.3mm to 13.1mm 16.3mm to 19.4mm 22.6mm to 25.8mm clearance .15mm .20mm .25mm for non-static applications maximum deflection 0.75 lo table details f load n/mm2 s deflection in mm pin size de 8 8 8 10 10 10 12 12 12 16 16 16 20 20 20 25 25 25 16 16 16 20 20 20 25 25 25 31.5 31.5 31.5 40 40 40 50 50 50 di 8.2 8.2 8.2 10.2 10.2 10.2 12.2 12.2 12.2 16.3 16.3 16.3 20.4 20.4 20.4 25.4 25.4 25.4 t 0.4 0.6 0.9 0.5 0.8 1.1 0.7 0.9 1.5 0.8 1.25 1.75 1.00 1.50 2.25 1.25 2.00 3.00 ho 0.5 0.45 0.35 0.65 0.55 0.45 0.9 0.7 0.55 1.05 0.90 0.70 1.30 1.15 0.90 1.60 1.40 1.10 lo 0.9 1.05 1.25 1.15 1.35 1.55 1.6 1.6 2.05 1.85 2.15 2.45 2.30 2.65 3.15 2.85 3.40 4.10 when s 0.4 ho f 116 255 566 194 456 854 456 542 1630 527 1180 2170 777 1640 3640 1180 2910 6660 s 0.20 0.18 0.14 0.26 0.22 0.18 0.36 0.28 0.22 0.42 0.36 0.28 0.52 0.46 0.36 0.64 0.56 0.44 when s 0.6 ho f 143 349 825 237 631 1240 558 737 2380 642 1620 3160 948 2240
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dies plain d ref mpd 1 mpd 2 mpd 3 mpd 4 mpd 5 mpd 6 mpd 7 mpd 8 mpd 9 d 6 10 13 16 20 22 25 32 38 from 1 2 3 4 6 9 12 13 16 to 3 5 7 8 11 13 16 20 26 17 l lengths 24 30 headed d ref mhd 1 mhd 2 mhd 3 mhd 4 mhd 5 mhd 6 mhd 7 d 6 10 13 16 20 22 25 from 1 2 3 4 6 9 12 to 3 5 7 8 11 13 16 19 22 l lengths 25 35 h 9 13 16 19 23 25 28 t all 5mm please note standard increments 0.5mm customer to machine for clearance specials including other materials and sizes price and delivery upon application 24
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general conditions of sale 1 general a save as otherwise agreed in writing by boneham turner limited the company these conditions shall govern the contract to the entire exclusion of any other express or implied conditions b descriptions illustrations and particulars of goods contained in the company s price lists catalogues or other advertising material shall not form part of the contract unless specifically included c if the goods required for any special use not reasonably to be inferred by the company the customer shall disclose such use before the contract is entered into 2 performance a the company warrants that the goods shall at the time of delivery correspond with the specifications agreed subject to any specified tolerance limits and be free from defects in workmanship and materials if any goods do not conform to this warranty the company will at its option i replace the goods found not to conform to the warranty or ii take such steps as the company deems necessary to brin
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boneham and turner ltd the precision engineers est 1918 i s o 9001 2000 j i g bushe s koen ig ex pan d er p lu g s d ow e l clevis pi n s press tool part s shims j i g fixture pa rt swww boneham c o u k
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