9100 series the ultimate in off road race shocks · high flow bypass · custom bypass tube locations for specific applications · 22mm shaft · t6 hard anodized screwtop with aurora spherical bearings · 2.5 reservoir · custom valving · one time free revalve 9100 series technical specifications body rod 2.5 or 2 seamless tube standard bypass or threaded body 22mm centerless ground case hardened chromed and super polished rebuildable cupseal and wiper bilstein racing piston self-adjusting deflective disc independent rebound compression bilstein fade resistant high temperature racing oil aeroquip -8 high pressure hose 1/2 teflon uniball with cnc machined eye ring screw top cnc machined 7075 t6 aircraft aluminum weld top cnc machined steel electroless nickel rod guide aluminum cnc machined seal piston valving oil hose rod ends top finish reservoir 2.5 seamless machined tube bypass externally adjustable flow metering check valves hardware available in 5/8 and 7/16 tube placement is c
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9100 series 2 9100 screw top part number travel continued valving reservoir ext length col length shaft dia finish description 10 travel b46-9110st b46-9110clst b46-9110byst 12 travel b46-9113st b46-9113clst b46-9113byst 14 travel b46-9115st b46-9115clst b46-9115byst 17 travel b46-9118st b46-9118clst b46-9118byst 9.79 9.02 9.79 12.13 11.39 12.13 14.14 13.39 14.14 17.14 16.39 17.14 standard body custom coilover w spring hrdwr custom 2 check valve bypass custom standard body custom coilover w spring hrdwr custom 2 check valve bypass custom standard body custom coilover w spring hrdwr custom 2 check valve bypass custom standard body custom coilover w spring hrdwr custom 2 check valve bypass custom yyyyyyyyyyyy 29.50 29.50 29.50 33.85 33.85 33.85 38.87 38.87 38.87 43.36 43.36 43.36 19.71 20.48 19.71 21.72 22.46 21.72 24.73 25.48 24.73 26.22 26.97 26.22 22mm 22mm 22mm 22mm 22mm 22mm 22mm 22mm 22mm 22mm 22mm 22mm plated plated plated plated plated plated plated plated plated plated plat
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7100 series · · · · · · · · · · self-adjusting deflective disc valving system multiple valvings available schrader valve shocks use dividing piston 5 14 travel lengths 2 diameter shock body independent rebound compression tuning high flow piston reduces harshness 1/2 heim ends easy customer rebuildable true high pressure gas shock no emulsion 7100 series technical specifications body rod seal piston valving oil 2 seamless extruded tube conventional or threaded body 14mm centerless ground case hardened chromed and super polished aluminum 1 piece rod guide 46mm bilstein racing piston self-adjusting deflective disc independent rebound compression bilstein fade resistant high temperature racing oil aeroquip -6 high pressure hose electroless nickel reservoir 2 seamless tube note bilstein 7100 series shocks are designed for racing and specialty high performance applications they require routine servicing to insure proper nitrogen pressure and operation hose finish coilover hardwa
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7100 series valving guide special note vehicle designs do vary following is a starting guide to assist you in choosing a valving along with the recommended number of shocks to run at each position i.e 1x one shock each side front etc valving description buggy setting single shock double shock baja bug sport double shock 5/1600 baja 1/2 1600 fullsize truck sport utility w solid front axle race setting fullsize truck sport utility w ifs race setting mini-truck sport utility w solid front axle race setting mini-truck sport utility w ifs race setting rockcrawler jeep single shock leaf spring rockcrawler jeep single shock coil spring 1/4 elliptic tj long arm valving single shock single shock double shock single shock double shock single shock double shock race setting race setting single shock double shock position front rear front rear front rear front rear front rear front rear front rear front rear front rear front rear front rear front rear front rear front rear front rear front r
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6100 series with a success rate unequalled in off-road racing history the 6100 series is still the shock of choice for many off roaders from sand sports and baja bugs to competition buggies the 6100 series out performs the competition · · · · · · · · · self-adjusting deflective disk valving factory rebuildable independent rebound compression tuning 14mm piston rod 1/2 heim ends german graphite high flow piston reduces harshness standard 8 thru 14 travel lengths coilover 5 thru 10 travel lengths available in standard body and coilover part number travel description valving reservoir ext length col length shaft dia finish 8 travel b46-0349 8 standard body 275/78 n b46-0359 8 standard body 180/75 n 10 travel b46-0360 10 standard body 275/78 n b46-1361 10 standard body 180/75 n b46-1362 10 standard body 170/60 n 12 travel b46-0350 12 standard body 360/80 n b46-1351 12 standard body 275/78 n b46-1353 12 standard body 170/60 n 14 travel b46-1072 14 standard body 150/50 n coilover s
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5100 series for lifted trucks suvs · designed and manufactured for lifted pickups and suvs · monotube design for cooler more efficient operation and longer life · largest available piston diameter provides superior handling and performance · patented digressive valving instantly reacts to changing surface conditions for maximum comfort and control on and off road · split compression and rebound valving tuned for each specific application · available for 2 6 lifts 5100 series technical specifications body rod seal piston valving oil finish 2 seamless extruded tube conventional body 14mm centerless ground case hardened chromed and super polished same as 7100 series aluminum 1 piece rod guide 46mm bilstein digressive piston self-adjusting deflective disc independent rebound compression bilstein fade resistant high temperature racing oil zinc plated mounting vulcanized neoprene rubber with vehicle specific sleeves or cast crossbar boot 14 black bellows
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5100 series model continued year raised height front rear front notes rear notes jeep utility vehicles 4wd utility vehicles lifted suspension wrangler tj short arm 96wrangler tj short arm 96wrangler tj long arm 96wrangler tj long arm 96wrangler yj 86-95 wrangler yj cherokee xj 2wd 4wd 84-00 cherokee xj 2wd 4wd 84-00 grand cherokee zj 93-98 3 3 4 4 4 4 5-6 5-6 3 4 3 4 springover 2-3 2-3 4 4 3 3 be5-2731-h5 be5-6241-h5 be5-a938-h5 be5-a940-h5 be5-6457-h5 be5-6457-t0 be5-6255-h5 be5-6241-h7 in development 2 2 2 2 2 2 2 be5-2732-h5 be5-6242-h5 be5-a939-h5 be5-a939-h5 be5-6458-h5 be5-6458-t0 be5-6256-h5 be5-6686-h5 2 2 2 2 2 2 2 toyota trucks sport utility vehicles pickups lifted suspension tundra coilover 4wd/2wd 99tundra econo 4wd/2wd 99pick-up 4wd 86-95 utility vehicle lifted suspension 4-runner 90-95 4-runner 86-89 0-2 2 3-4 3-4 3-4 0-1 0-1 3-4 3-4 3-4 bts-7514 be5-6929-h5 be5-6582-h5 be5-6582-h5 be5-6582-h5 be5-a014-h5 be5-a014-h5 be5-6583-h5 2 2 2 2 in d
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recreational buggy applications continued king pin with unmodified shock mounts part number travel description valving 4 single shock application reservoir ext length col length shaft dia finish b46-0930s03 b46-0032 5.36 4.77 class 11 2 53-7/65 king pin front 180/75 266/110 n n 16.22 15.24 10.86 10.47 14mm 11mm plated yellow ball joint with modified beam part number travel description valving 1 single shock application reservoir ext length col length shaft dia finish b46-1085 5 b46-0493vw 6.65 6.9 class 9 class 11 front ball joint front 4 220/115 265/70 n n 18.58 18.6 11.93 11.7 14mm 11mm yellow yellow ball joint with unmodified beam part number travel description valving 4 single shock application reservoir ext length col length shaft dia finish b46-0620 5.49 8/65-77 ball joint front 181/79 n 15.8 10.31 11mm yellow irs modified shock mounts part number travel description valving reservoir ext length col length single shock application shaft dia finish 7100 series ak7110s06 ak71
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off-road shock modifications add reservoir need to increase your cooling capacity bilstein will add a remote reservoir to any 2 shock part number description add bypass assembly bilstein will add a bypass assembly to any 9100 race series conventional body shock absorber part number description ak1010 inquire 46mm remote reservoir assembly 60mm remote reservoir assembly 192089 inquire 5/8 bypass assembly installed 7/16 bypass assembly installed parts accessories 7100 series service kit a must for anyone planning to rebuild and service their own shocks comes complete with every piece of internal hardware needed to rebuild a 7100 series off-road rebuildable shock plus 2 each of the following valve stacks 150/50 170/60 180/75 275/78 360/80 part number description 192147 7100 series service kit valve stacks want to modify your existing valving any of the stock valve stacks can be purchased individually for the 7100 series shocks custom valve stacks can be ordered for both the 7100 serie
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small parts 7100 series small parts part 428377 428386 428415 428385 420335 428378 420335 441690 423870 780046 423171 403569 420260 198154 194016 description 8 travel rod 14mm 9.6 travel rod 14mm 10 travel rod 14mm 12 travel rod 14mm 14 travel rod 14mm challenger rod f 14mm challenger rod r 14mm rod guide for 4pc rod guide rod guide bottom plate piston band 46mm 46mm piston 8mm tenon nylock nut 8mm snap ring 46mm reservoir tube 46mm id reservoir end cap 46mm part 407074 191001 191025 1949237 191064 194918 194912 194913 194914 194207 419244 424920 424553 421360 421862 description dividing piston 46mm schrader valve schrader valve cap reservoir buffer reservoir clamp aeroquip -6 hose 1ft fitting -6 straight fitting -6 45 degree fitting -6 90 degree weld-on bung -6 yellow internal bump stop wiper seal wiper cap challenger grommet shaft bump stop 14mm 9100 series small parts part 421969 421968 421967 404753 194043 194309 423172 194112 194113 405109 194576 194574 194577 194575 42346
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off road racing department phone 800.537.1085 · fax 858.386.5905 www.bilstein.com distributed by pp2458 © 2004 thyssenkrupp bilstein of america · printed in u.s.a bilstein gas pressure shock absorbers thyssenkrupp bilstein of america
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