2 how to order catalog items flex-hone Ž tools the flex-honeŽ tool is always used in an oversized condition our sizes are listed by the nominal bore in which the hone is intended to be used example gbd-4 120 s/c gbd=style 4 diameter 120=grit size s/c=silicon carbide abrasive the flex-honeŽ tool is not available for export the flex-honeŽ tool is patented and the trademark is registered in all major trading countries of the world display packaged items if an arbor keyway or threaded nut other than those shown is required please contact factory for availability twisted-in wire brushes order by catalog number and if required please specify stem type i.e cut end ring handle pipe nipple wood handle for example for plastic handle for ring handle specials 85-n-500wh 85-n-500rh a outside brush diameter b trim length c arbor hole d face width e number of rows f shank diameter g cup diameter h brush part length i stem diameter j overall length any item which is not shown in the catalog will be
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8 flex-honeŽ tool typical applications include iiiiii air compressors hydraulic ram cylinders hydraulic valve bodies valve guides hydraulic motor bodies pneumatic cylinders surface finishing of boiler components iiiiii compressed air tool bodies brake cylinders wheel clutch and brake master cylinders finishing of stainless steel tubing brake rotors engine cylinders and block liners the flex-honeŽ tool is always used in an oversized condition our sizes are listed by the nominal bore in which the hone is intended to be used abrasive options grit sizes abrasive types sc=silicon carbide ao=aluminum oxide bc=boron carbide wc=tungsten carbide either 100 or 50/50 z grain alumina zirconia no.1525 25 zirconia/75 alumina z grain alumina zirconia no.1549 40 zirconia/60 alumina levigated alumina 20 xxxx 40 xxxx 60 xxxxx 80 120 180 240 320 400 600 800 standard xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx available in extra fine grit only brake cylinders hydraulics valve guides 4mm 3 16 are 6 oal balance
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flex-honeŽ tool accessories flex-hone Ž oil specifically formulated for use with the flex-honeŽ in honing all types of metals contains a blend of honing and lapping oils a lard oil to prevent galling of aluminum a moisture dispersant a nonionic surfactant wetting agent to assure complete lubrication of the surface and a special additive to help keep the metal cuttings and containments in suspension emulsided anti-bacteria agent use sparingly only a small amount needed on cylinder walls to create a slurry clean the cylinder after honing with cloth or rags and clean motor oil until the cloth stays clean then thoroughly wash cylinders with hot water and soap oil lightly afterwards to prevent rusting on hydraulic cylinders use only hydraulic brake fluid or a non-petroleum water-soluble lubricant available in catalog number fhp fhq fhg fh5g 1 2 pint can 1 quart can 1 gallon can 5 gallon can 13 cylinder washing brush made with 6-12 nylon for efficient cleaning of cylinder walls after honing
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18 abrasive pads discs and accessories this material is a unique product composed of synthetic fibers binder and abrasive mineral the synthetic fibers are formed into a non-woven web held together with a binding adhesive the web construction has abrasive mineral dispersed throughout and forms a tough open chemically resistant product which provides unique surface conditioning results pads these pads are super-strong resist tearing shredding won t splinter can be used with detergents and most solvents and will not rust conforms to irregular surfaces can be folded to any desired size rinse clean can be used over and over again pads measure 6 x9 10200 blending pads used for blending and finishing of stainless steel and aluminum scratch finishes silicon carbide very fine grade charcoal grey color 10300 general purpose pads for all-around cleaning and finishing imparts a satin finish to aluminum tubing flats frames and extrusions removes slivers and burrs from anodized aluminum an
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custom brushes for diesel copper cleaning and seating cummins group stainless steel wire with plastic handle to be used when changing injector while in truck part no nh1 v861 jc1 l1 wire size .005 ss .006 ss .006 ss .006 ss major dia 1.175 1.150 1.200 2.050 brush part 1 1/2 2 1/8 2 1/8 3 5/8 overall length 14 1/2 10 1/2 10 1/2 12 nh-1 v8 6-1 23 j c-1 l-1 stainless steel wire cleans or polishes entire copper best used as a bench tool cut for power part no nh2 v862 jc2 l2 wire size .006 ss .006 ss .006 ss .006 ss major dia 1.625 1.125 1.350 2.250 brush part 4 1/4 2 1/8 3 3/8 6 1/2 overall length 10 10 10 12 nh-2 v8 6-2 j c-2 carbon steel wire to be used as a seat brush to insure perfect seating of newly installed coppers cut for power part no nh3n l3n v863 jc3 l3o wire size .005 ss .008 ss .010 c/s .012 c/s .012 c/s major dia 1.175 2.125 1.250 1.500 2.500 brush part 1 1/2 1 3/4 2 1/8 3 1/4 6 1/2 overall length 8 1/2 10 10 10 12 l-2 nh-3 new style
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28 knotted wire wheel brushes medium face standard twist catalog number bts-3 dia 3 wire size carbon stainless steel steel .0118 .014 .020 .0118 .014 .016 .020 .0118 .014 .016 .023 .030 .014 .0118 .014 .016 .023 .030 .0118 .014 .016 .0118 .014 .016 .014 .016 .016 .0118ss .014ss .020ss .0118ss .014ss .016ss .020ss .0118ss .014ss .016ss arbor holes 3 8 1 2 trim length 1 2 approx running face width 7 16 maximum safe free speedrpm 20,000 bts-4 bts bts-6 4 3 8 1 2 or 5 8 11 1 2 5 8 13 16 1 2 20,000 6 1 7 16 5 8 8,000 bts-7 bts-8 7 8 1 2 5 8 1 11 16 1 11 16 5 8 3 4 8,000 6,000 .016 .0118ss .014ss .016ss 1 2 5 8 3 4 bts-10 b-464 bts-12 10 3 4 1 2 1 4 9 16 4,500 12 1 1 4 3 1 8 3 4 3,600 bts-15 b-462 b-464 15 6 8 7 8 1 1 4 4 1 4 1 with 2 keyways similar to bts-6 1 with 2 keyways similar to bts-8 3,600 8,000 6,000 wide face standard twist catalog number tw-6 tw-8 dia 6 8 wire size carbon steel .0118 .016 .0118 .016 .0
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34 cup brushes crimped light duty use catalog number buc-3 buc-4 dia 3 4 wire size carbon stainless steel steel .014 .0118 .014 .020 .014 .020 .014 .020 .014ss .014ss arbor hole 5 8 5 8 trim length 3 4 maximum safe free speed rpm 14,000 9,000 11 11 1 1 4 buc-5 buc-6 5 6 5 8 11 11 1 1 4 1 3 8 9,000 6,600 .014ss 5 8 knot type single row catalog number bus-3 bus-4 dia 2 3 4 4 wire size carbon stainless steel steel .014 .0118 .014 .020 .014 .020 .014 .020 .025 .030 arbor hole 5 8 trim length 3 4 maximum safe free speed rpm 12,500 9,000 .0118ss .014ss 11 5 8 11 1 1 4 bus-5 bus-6 5 6 5 8 11 11 1 1 4 1 3 8 7,000 6,600 .014ss 5 8 knot type cable twist catalog number busc-3 wire size carbon stainless steel steel .020 .20ss arbor hole 5 8 dia 2 3 4 trim length 3 4 maximum safe free speed rpm 14,000 11 limited to stock on hand
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pilot bonding and encapsulated brushes pilot bonding used for cleaning paint dirt rust varnish from around rivet and bolt holes by placing the pilot pin in the rivet or bolt hole the cleaning action is confined assures a positive electrical contact to eliminate static electricity buildup catalog number 06721 06741 06761 06781 06801 pilot diameter 3 32 1 8 5 32 3 16 1 4 39 brush diameter 1 2 1 2 1 2 1 2 1 2 wire size .005ss .005ss .005ss .005ss .005ss brush part length 3 8 3 8 3 8 3 8 3 8 06721 stem diameter 1/4 max safe free speed 20,000 r.p.m encapsulated brushes encapsulated wire wheel cup and end brushes provide remarkably strong brushing action for fast burr removal and uniform surface blending the encapsulation material creates the short wire trim configuration that gives the fast cutting action characteristic with minimum pressure substantially increased safety factor avoid application to surfaces over 180°f excessive temperature will soften or melt the enc
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44 tube brushes series 84 for thru holes ring handles may be cut off for power applications fill sizes dia 1 8 3 16 1 4 5 16 3 8 7 16 1 2 9 16 5 8 3 4 7 8 catalog numbers type 302 hi-temp overall stainless carbon 8 8 8 8 8 10 10 10 10 10 12 12 12 12 12 12 18 18 18 18 18 18 18 84-s125 84-s187 84-s250 84-s312 84-s375 84-s437 84-s500 84-s562 84-s625 84-s750 84-s875 84-s1000 84-s1125 84-s1250 84-s1375 84-s1500 84-s1625 84-s1750 84-s2000 84-s2250 84-s2500 84-s2750 84-s3000 84-c125 84-c187 84-c250 84-c312 84-c375 84-c437 84-c500 84-c562 84-c625 84-c750 84-c875 84-c1000 84-c1125 84-c1250 84-c1375 84-c1500 84-c1625 84-c1750 84-c2000 84-c2250 84-c2500 84-c2750 84-c3000 80/20 brass 84-b125 84-b187 84-b250 84-b312 84-b375 84-b437 84-b500 84-b562 84-b625 84-b750 84-b875 84-b1000 84-b1125 84-b1250 84-b1375 84-b1500 84-b1625 84-b1750 84-b2000 84-b2250 84-b2500 84-b2750 84-b3000 6-12 nylon 84-n125 84-n187 84-n250 84-n312 84-n375 84-n437 84-n500 84-n562 84-n6
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hand scratch brushes curved handle catalog number number of rows carbon steel wire b-40 3 x 19 b-41 4 x 19 b-47 w scraper 4 x 19 b-25 3 x 10 stainless steel wire b-740 3 x 19 b-741 4 x 19 bronze wire b-840 3 x 19 nylon bn-49 4 x 19 tampico fibre bt-49 4 x 18 platers fine wire brushes .006 stainless steel wire b-39s 3 x 19 b-49s 4 x 19 b-46s 4 x 16 .006 brass wire b-39b 3 x 19 b-49b 4 x 19 b-46b 4 x 16 block width 1 1 1 8 1 1 8 7 8 1 1 1 8 1 1 1 8 1 1 8 overall length 13 3 4 13 3 4 14 12 13 3 4 13 3 4 13 3 4 13 3 4 13 3 4 14 curved handle 14 curved handle 10 shoe handle 13 3 4 curved handle 13 3 4 curved handle 10 1 4 shoe handle trim length 1 1 1 1 3 16 3 16 3 16 3 16 49 b-47 1 3 16 1 3 16 1 3 16 1 1 b-744 shoe handle carbon steel wire b-688 1 b-44 4 b-52 2 stainless steel wire b-744 4 bronze wire b-844 4 x 16 x 16 x 17 x 16 x 16 3 8 1 1 8 1 2 10 10 1 4 10 10 1 4 10 1 4 3 4 1 3 16 1 1 4 1 1 8 1 1 8 1 3 16 1 3 16 b-61 block
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