caledonian rolling stock cable this catalog covers rolling stock for underground mass transit lines and tramlines as well as diesel and regional trains the increasing need to reduce both volume and weight has lead to the development of miniaturized cables as well as high temperature cables with enhanced performance this leads to highly stressed materials being used in the harsh environment of rolling stock caledonian addison provides a full range of products from medium voltage to instrumentation cables and from standard wall medium wall to thin wall designs the materials used have been specially developed to improve mechanical and thermal properties fire performance and extended life using advanced technologies such as electron beam irradiation and silan new challenges in the rolling stock industry must be met due to long-awaited equipment upgrades booming freight traffic and high-speed train projects and the growing need for conventional subways fully-automated metros,and light-rail
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caledonian all 3 parameters are used to calculate the smoke index si which in turns determines the fume class f as follows f class s.i values f0 5 f1 20 f2 40 f3 80 f4 120 f5 >120 classification each material will receive i/f rating the smaller the number the better unfortunately good i and good f are difficult to achieve low i values frequently means addition of fire retardant packages which in turns leads to high f values consequently 4 overall i/f performance classes are defined as follows i0 i1 i2 i3 i4 i5 f0 iv iv iv ii i i f1 iv iv iv ii i i f2 iv iv iii ii i i f3 iv iii iii iiif4 iv iii iiiif5 iv iiiiii ii iii iv performance class 1 least demanding performance class 2 performance class 3 performance class 4 most demanding din 5510 in germany the fire standards requirements in railways are defined by the din 5510 which does not include any measurement of toxic gases but focuses only on reaction to fire and smoke produced in a fire scenario according to din5510 the test samples v
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caledonian firerol standard wall single core sheathed 1.8/3 kv or 3.6/6 kv to en 50264-2-1 frl-sw-3s frl-sw-6s a conductor b insulation c sheath application -used as power and control cable for protected installations inside and outside of rail and transport vehicles where handling and installation cost are an important factor -used in control auxillary and main circuit wiring such as cable harnesses switchboards and control panels driver desks etc construction conductor flexible tinned annealed copper wires stranded as per hd 383 iec 60228 class 5 insulation lszh elastomeric compound as defined in en 50264-1 ei 101 to ei 104 sheath lszh elastomeric compound as defined in en 50264-1 em 101 to em 104 electrical mechanical properties nominal voltage maximum conductor temperature minimum permissible ambient temperature bending radius 1.8/3 kv or 3.6/6 kv +90 °c fixed installation -25 40 °c fixed installation 3 x overall diameter d<12mm 4 x overall diameter d>12mm no fluorine resistance
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caledonian firerol standard wall multi core overall screened 300/500 v or 0.6/1 kv to en 50264-2-2 frl-sw-05m-os frl-sw-1m-os a conductor b insulation c screen d sheath application -used as power and control cable for protected installations inside and outside of rail and transport vehicles where handling and installation cost are an important factor -used in control auxillary and main circuit wiring such as cable harnesses switchboards and control panels driver desks etc construction conductor flexible tinned annealed copper wires stranded as per hd 383 iec 60228 class 5 insulation lszh elastomeric compound as defined in en 50264-1 ei 101 to ei 105 overal screen tinned annealed copper wires outer sheath lszh elastomeric compound as defined in en 50264-1 em 101 to em 104 electrical mechanical properties nominal voltage maximum conductor temperature minimum permissible ambient temperature bending radius en 60684-2 en 50305 en 60811-2-1 en 50305 en 50306-2 din 5510-2 bs 6853 nf f 16-10
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caledonian firerol medium wall single core sheathed 1.8/3 kv or 3.6/6 kv to en 50264-3-1 frl-mw-3s frl-mw-6s a conductor b insulation c sheath application -used as power and control cable for protected installations inside and outside of rail and transport vehicles where handling and installation cost are an important factor -used in control auxillary and main circuit wiring such as cable harnesses switchboards and control panels driver desks etc construction conductor flexible tinned annealed copper wires stranded as per hd 383 iec 60228 class 5 insulation lszh elastomeric compound as defined in en 50264-1 ei 106 to ei 109 sheath lszh elastomeric compound as defined in en 50264-1 em 101 to em 104 electrical mechanical properties nominal voltage maximum conductor temperature minimum permissible ambient temperature bending radius 1.8/3 kv or 3.6/6 kv +90 °c fixed installation -25 40 °c fixed installation 3 x overall diameter d<12mm 4 x overall diameter d>12mm no fluorine resistance t
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caledonian firerol medium wall multi core overall screened 300/500 v or 0.6/1 kv to en 50264-3-2 frl-mw-05m-os frl-mw-1m-os a conductor b insulation c screen d sheath application -used as power and control cable for protected installations inside and outside of rail and transport vehicles where handling and installation cost are an important factor -used in control auxillary and main circuit wiring such as cable harnesses switchboards and control panels driver desks etc construction conductor flexible tinned annealed copper wires stranded as per hd 383 iec 60228 class 5 insulation lszh elastomeric compound as defined in en 50264-1 ei 106 to ei 110 overal screen tinned annealed copper wires outer sheath lszh elastomeric compound as defined in en 50264-1 em 101 to em 104 electrical mechanical properties nominal voltage maximum conductor temperature minimum permissible ambient temperature bending radius en 60684-2 en 50305 en 60811-2-1 en 50305 en 50306-2 din 5510-2 bs 6853 nf f 16-101
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caledonian frl-tw-05s-os 300/500v number of cores and nominal cross section mm 1 x 0.5 1 x 0.75 1x1 1 x 1.5 1 x 2.5 2 minimum thickness of sheath at any point mm 0.20 0.20 0.20 0.20 0.20 overall diameter min mm 2.3 2.5 2.7 3.1 3.6 max mm 2.8 3.0 3.2 3.6 4.4 weight kg/km 10 20 25 30 40 33
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caledonian firerol thin wall multi-core cables with exposed standard wall sheath 300/500 v to en 50306-4 frl-tw-05mesw a conductor b insulation c sheath application -used as signal and control cable for protected installations inside and outside of rail and transport vehicles where space and weight are an important factor -used in cable harnesses switchboards and control panels driver desks etc construction conductor tinned annealed copper wires as defined in en 50306-2 insulation lszh special compound outer sheath lszh special compound s2 em101-em104 electrical mechanical properties nominal voltage maximum conductor temperature minimum permissible ambient temperature bending radius 300/500v +120 150 °c fixed installation -25 40 °c fixed installation 3 x overall diameter d<12mm 4 x overall diameter d>12mm no fluorine resistance to oil fuel resistance to ozone hazard levels hl1 hl2/hl3 hl4 protection level 1/2/3/4 interior use 1a 1b ii exterior use 1a 1b ii fo vertical flame propogat
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caledonian frl-tw-05mesw-os 300/500 v number of cores and nominal cross section mm 2 x 0.5 3 x 0.5 4 x 0.5 6 x 0.5 8 x 0.5 2 minimum thickness of sheath at any point mm 1.0 1.0 1.0 1.0 1.0 overall diameter min mm 5.5 5.7 6.1 6.9 7.5 max mm 6.5 6.7 7.1 7.9 8.5 weight kg/km 50 50 60 90 110 2 x 0.75 3 x 0.75 4 x 0.75 6 x 0.75 8 x 0.75 1.0 1.0 1.0 1.0 1.0 5.9 6.2 6.5 7.5 8.2 6.9 7.2 7.5 8.5 9.2 60 70 80 110 130 2 x 1.0 3 x 1.0 4 x 1.0 6 x 1.0 8 x 1.0 1.0 1.0 1.0 1.0 1.0 6.2 6.5 6.9 8.0 8.6 7.2 7.5 7.9 9.0 9.8 60 80 90 130 160 2 x 1.5 3 x 1.5 4 x 1.5 6 x 1.5 8 x 1.5 1.0 1.0 1.0 1.0 1.0 7.1 7.4 8.0 9.2 10.2 8.1 8.4 9.0 10.4 11.4 90 110 130 170 220 2 x 2.5 3 x 2.5 4 x 2.5 1.0 1.0 1.0 8.3 8.6 9.4 9.3 9.8 10.6 120 150 180 43
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caledonian firerol high temperature single core unsheathed cables 1.8/3 kv or 3.6/6 kv to en 50382-2 frl-ht-3su frl-ht-6su a conductor b insulation construction conductor flexible tinned annealed copper wires red copper only for 150° c core temperature class 5 according to hd 383 insulation silicon rubber according to en 50382-1 ei 111 electrical mechanical properties nominal voltage maximum conductor temperature minimum permissible ambient temperature bending radius 1.8/3 kv or 3.6/6 kv +120 150 °c fixed installation -25 40 °c fixed installation 3 x overall diameter d<12mm 4 x overall diameter d>12mm no fluorine resistance to oil fuel resistance to ozone chemical environmental properties en 60684-2 en 50305 en 60811-2-1 en 50305 fire performance for rolling stock application en 50306-2 din 5510-2 bs 6853 nf f 16-101 hazard levels hl1 hl2/hl3 hl4 protection level 1/2/3/4 interior use 1a 1b ii exterior use 1a 1b ii fo fire performance in general en 50265-2-1 iec 60332-1 bs 4066-1 e
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