Selected page of 2003 Motorcycle Parts Catalog
4
Rear Wheel
1
4 *
3 *
2 *
11 *
9
6 *
5
14
15
12
7
10 *
17 *
18
16
| 8
Front Fork List
13
2
5000548
FORK OUTER TUBE BUSHING SLEEVE
12
4
5000547
FORK OUTER TUBE BUSHING
11
2
5000561
FORK OUTER TUBE BUSHING CIRCLIP
10
2
5000005
FORK OUTER TUBE
9
2
5000559
FORK OUTER TUBE DECAL
8
2
SEE TABLE
FORK SPRING
7
2
5000553
FORK SPRING WASHER
6
2
5000552
FORK SPRING SPACER
5
2
5000546
FORK OUTER TUBE CAP O-RING
4
2
5000545
FORK OUTER TUBE CAP
3
2
5000551
FORK AIR BLEED SCREW O-RING
2
2
5000550
FORK AIR BLEED SCREW
1
2
5000549
FORK OUTER TUBE CAP NUT
X
S
E EA ER C
FRONT FORK PARTS LIST
ITEM
NO
QTY
REQD
DEALER PART
NUMBER
DESCRIPTION
NOTES
MODEL
5002526
X
FORK GUARD SET, MOTARD SILVER
5002055
X
X
X
X
X FORK GUARD SET SILVER
5000018
FORK GUARD SET BLACK
5001222
FORK GUARD SET WHITE
5000013
FORK SPRING 4.5 N/mm
OPTIONAL
5000014
FORK SPRING 4.7 N/mm
STANDARD
5000015
FORK SPRING 4.9 N/mm
OPTIONAL
*
1
5002617
X FRONT FORK SET, CR
*
1
5002619
X
FRONT FORK SET, ER
| 11
Handlebar Controls List
18
20
19
23
21
22
3
9
11
13
12
16
44
10
17
2
4
5
6
7
8
1
*
*
26 *
24
25
43
42
41
40
38
37
36
35
32
33
39
31
15*
14
*
34
45
29
30
27
46
| 14
Front Brake Master Cylinder
6
5
9
12
7
8
13
14
2
4
3
1
10
11
15
*
*
4
*
15
AR
5000268
NISSIN BRAKE GREASE, 2 GRAM
AS REQUIRED
14
1
5000046
FT BRAKE LEVER RETURN SPRING
NISSIN INCLUDED IN 5000032
13
1
5000044
FT BRAKE LEVER
NISSIN INCLUDED IN 5000032
12
1
5000103
FT BRAKE LEVER RUBBER COVER
NISSIN INCLUDED IN 5000032
11
1
5000043
FT BRAKE MSTR CYL BOOT
INCLUDED IN 5000032 5000033
10
1
5000099
FT BRAKE MSTR CYL CIRCLIP
INCLUDED IN 5000032 5000033
9
1
5000033
FT BRAKE MSTR CYL KIT
NISSIN INCLUDED IN 5000032
8
1
5000045
FT BRAKE LEVER ADJ BOLT KIT
NISSIN INCLUDED IN 5000032
7
1
5000041
FT BRAKE LEVER PIVOT BOLT KIT
NISSIN INCLUDED IN 5000032
6
1
5000042
FT BRAKE MSTR CYL CLAMP KIT
NISSIN INCLUDED IN 5000032
5
1
5000040
FT BRAKE MASTER CYL CAP KIT
NISSIN INCLUDED IN 5000032
*
1
5002515
X
BANJO BOLT, M10X1.0X10 mm
TO CALIPER
4
2
5000538
X
X
X
X
X BRAKE LINE BANJO BOLT
3
4
5001549
CRUSH WASHER
| 17
Rear Brake Master Cylinder
5
7
9
6
8
1
2
1
2
1
2
4
2
3
13
13
12
13
13
12
10
11
14
15
16
16
1
5000434
NUT, FLANGE, M6
15
1
5001013
FLANGE HEAD BOLT, M6 X 16
14
2
5000126
SHCS, M8 X 20
13
4
5001549
CRUSH WASHER
12
2
5000538
BRAKE LINE BANJO BOLT
11
1
5001268
RR BRAKE MSTR CYL GUARD
10
1
5000537
REAR BRAKE LINE
9
1
5002285
RR BRAKE MSTR CYL ASSY
8
AR
5000268
NISSIN BRAKE GREASE, 2 GRAM
AS REQUIRED
7
1
5000085
RR BRAKE RESERVOIR ASSY
6
1
5000104
RR BRAKE RESERVOIR HOSE KIT
5
1
5000105
RR BRAKE MSTR CYL ELBOW KIT
4
1
5000107
RR BRAKE MSTR CYL BOOT
3
1
5000267
RR BRAKE MSTR CYL PISTON CIRCLIP
2
1
5000106
RR BRAKE MSTR CYL PUSHROD KIT
1
1
5000086
RR BRAKE MASTER CYL KIT
X
S
E EA ER C
REAR BRAKE MASTER CYLINDER PARTS LIST
ITEM
NO
QTY
REQD
DEALER PART
NUMBER
DESCRIPTION
NOTES
MODEL
| 20
Subframe
1
2
3
5
7
8
10 *
12 *
11
4
9
13
14
15
4
5000192
FLAT WASHER, M6
14
1
6000341
NUT, LOCK, M6
GROUND
13
1
5001013
FHB M6X16 mm
GROUND
*
1
5002520
X
X
X
X
X VOLTAGE RECTIFIER/REGULATOR
12
1
5002615
X
VOLTAGE RECTIFIER/REGULATOR
11
2
5000189
THREADED INSERT, M6
INCLUDED IN 201-5002103
*
2
5000093
X
X
X
X
X FLANGE-HEAD BOLT, M6X25
10
2
5000423
X
FLANGE-HEAD BOLT, M6X50
9
1
6000378
X
SPACER, REAR BRAKE RESERVOIR
8
1
5002228
SEAT LATCH WEAR PLATE
INCLUDED IN 201-5002103
7
2
5002234
BHCS, M3X5 mm
INCLUDED IN 201-5002103
6
2
5002326
ISOLATION BLOCK
5
2
6000116
BOLT, SHOULDER, M8X15 mm
4
2
5000139
SHLDR SS,M10X12,NLKZC
3
1
5001593
THREADED INSERT, M8
INCLUDED IN 201-5002103
2
7
5000888
RIVNUT, M6
INCLUDED IN 201-5002103
1
1
201-5002103
SUBFRAME WELDMENT
X
S
E EA ER C
SUBFRAME PARTS LIST
ITEM
NO
QTY
REQD
DEALER PART
NUMBER
DESCRIPTION
NOTES
MODEL
| 24
Swingarm
31
*
33
1
5000421
HEX HEAD SET SCREW M8X50 mm
32
4
5000757
SWINGARM PIVOT THRUST WASHER
INCLUDED IN 5000814
31
2
5000755
SWINGARM PIVOT BRNG, INR SPCR
INCLUDED IN 5000814
30
2
5000756
SWINGARM PIVOT NEEDLE BEARING
INCLUDED IN 5000814
29
2
5000758
BEARING, THRUST
INCLUDED IN 5000814
28
2
5000759
SWINGARM PIVOT OUTER SEAL
INCLUDED IN 5000814
27
2
5000754
SWINGARM PIVOT INNER SEAL
INCLUDED IN 5000814
26
4
5001470
TOP-HAT WASHER, BUFFER, M6
25
1
5000115
DRIVE CHAIN GUIDE BLOCK
24
1
5000716
WASHER, REAR AXLE
23
1
5000541
NUT, REAR AXLE
22
1
5002298
BRAKE LINE GUIDE FRONT
21
1
5000088
BRAKE LINE GUIDE REAR
20
1
5000231
REAR AXLE BLOCK
19
1
5000070
AXLE, REAR WHEEL
18
1
252-5002104
SWINGARM WELDMENT
17
1
5000114
DRIVE CHAIN GUIDE SHELL
16
1
5001939
SWINGARM BUFFER
15
2
5000144
SWINGARM PIVOT OUTER SPACER
14
2
5000145-04
SWINGARM PIVOT INNER SPACER
13
1
5000143-07
REAR AXLE ADJUST
| 27
Frnt Fender Frnt Number Plte
3
2
4
5
6
7
1
2
8
*
5
9
10
11
12
13
14
15
16
1
18
4
*
18
2
5001512
FENDER NUT, M6
17
2
5000095
FLANGE-HEAD BOLT, M6X20 NYLOK
16
1
5002453B
X
X
BULB, HEADLIGHT
15
1
5002453
X
X
HEADLIGHT
*
2
5002392
X
BULB, HEADLIGHT, 38 DEGREE BEAM
14
2
5002390
X
BULB, HEADLIGHT, 10 DEGREE BEAM
13
1
5002212
X
HEADLIGHT
12
1
5002391
BULB, TAILLIGHT
11
1
5002393
LENS, TAILLIGHT
10
1
5002213
X
X
X
TAILLIGHT ASSEMBLY
9
2
5001013
FLANGE-HEAD BOLT, M6X16 NYLOK
8
2
5002292
SPACER, REAR FENDER
7
1
5002087-01
REAR FENDER, SILVER
6
4
5001013
FHB, M6X16 mm
5
6
5000192
FLAT WASHER, M6
4
5
5001514
TOP-HAT WASHER
*
1
5002525
X
FRONT FENDER, SILVER, MOTARD
*
1
5002259
X
X
X
FRONT FENDER, SILVER, E
3
1
5002093
X
X FRONT FENDER, SILVER
2
3
5001184
FHB, M6X12 mm
1
1
5002092
FRONT NUMBER PLATE WHITE
X
S
E EA ER C
FENDERS LIGHTS PARTS LIST
ITEM
| 30
Exhaust
7
6
5
3
8
2 *
1
4
8
4
5001605
NUT, HEX FLANGE, M6-12PT
7
2
5001345
EXHAUST CRUSH WASHER
6
1
5000612
FHB, M8X35 mm
5
1
5000095
FHB, M6X20 mm
4
2
5002265
GROMMET, EXHAUST
3
1
5002209
SPRING, EXHAUST
*
1
5002082
X
X
X
X EXHAUST, SILENCER
2
1
5002242
X
X
EXHAUST, SILENCER
1
1
5002083
EXHAUST, HEADER PIPE
X
S
E EA ER C
EXHAUST PARTS LIST
MODEL
ITEM
NO
QTY
REQD
DEALER PART
NUMBER
DESCRIPTION
NOTES
| 33
Fuel Tank
4
3
1
2
5
6
11
13
14
7
10
8
9
12
9
*
*
14
2
5000799
TOP-HAT WASHER, FUEL TANK TAB
13
2
5000765
TOP-HAT WASHER
12
4
5000192
FLAT WASHER, M6
11
2
5000862
FLNG HD BLT, M6X40 mm
10
2
5000802
GROMMET, FUEL TANK
9
3
5000137
FHCS, M6X16 ZINC
8
1
5002398
SEAT CATCH
7
1
5000175
FUEL TANK BREATHER HOSE
6
1
5000873
FUEL TANK CAP GASKET
5
1
5000169-01
FUEL TANK CAP
4
1
5001778
FUEL PICKUP FILTER
INCLUDED IN FUEL TANK
*
1
5002270
X
X
X
FUEL PICKUP TUBE
INCLUDED IN FUEL TANK
3
1
5002417
X
X
FUEL PICKUP TUBE
INCLUDED IN FUEL TANK
2
2
5002140-02
FUEL TANK FEMALE QUICK CONNECT
INCLUDED IN FUEL TANK
*
1
351-5002074
X
X
X
FUEL TANK
1
1
351-5002244
X
X
FUEL TANK
X
S
E EA ER C
FUEL TANK PARTS LIST
ITEM
NO
QTY
REQD
DEALER PART
NUMBER
DESCRIPTION
NOTES
MODEL
| 36
Vehicle Warnings
(1)
(4)
(2)
(3)
(1)
(2)
(4)
(3)
* Any replacement warning label can be obtained by vehicle owner's
free of charge by calling 1-800-MOTO-USA.
4
1
5001371-01
WRN, FRAME
3
1
5000418
DECAL, USE
2
1
5001262-01
DECAL, DISCLAIM
1
1
5000266-01
WRN, MULTI
X
S
E EA ER C
WARNINGS PARTS LIST
ITEM
NO
QTY
REQD
DEALER PART
NUMBER
DESCRIPTION
NOTES
MODEL
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