Catalog: 2003 Motorcycle Parts Catalog
Company/Brand: Cannondale
cannondale motorcycle in 2003 Motorcycle Parts Catalog by Cannondale
2003 Motorcycle Parts Catalog CONTENTS 2001 ... Cannondale Corporation All Rights Reserved P/N ... 5002339-03 Printed : 9/4/02 2003 Motorcycle Parts Catalog 0902.fm (E440, E440A, ...
REQUIRED FOR THE COMPLETE ASSEMBLY 3 CANNONDALE PART NUMBER 4 03 X440, MOTOCROSS BIKE 5 ... C440R, HIGH END CROSS COUNTRY BIKE 10 CANNONDALE DESCRIPTION 11 ADDITIONAL NOTES 12 ...
3 Front Wheel 2 3 * 4 * 5 * 6 7 * 9 13 * 11 12 * 8 * 10 1 5002540 WEIGHT, WHEEL BALANCE Strip of 12, 1/4 oz w eights 051-5002498 FRONT WHEEL ASSEMBLY, MOTARD 051-5000020 FRONT WHEEL ASSEMBLY * 18 5002500A X SPOKE, FRONT, OUTSIDE, 3.6x172.0mm INCLUDED IN FR WHEEL ASSYS 13 18 5000026 X X X X X SPOKE, FRONT OUTSIDE INCLUDED IN FR WHEEL ASSYS * 18 5002501A X SPOKE, FRONT, INSIDE, 3.6x177.0mm INCLUDED IN FR WHEEL ASSYS 12 18 5000477 X X X X X SPOKE, FRONT, INSIDE INCLUDED IN FR WHEEL ASSYS 11 36 5001623 NIPPLE, FRONT INCLUDED IN FR WHEEL ASSYS 10 1 5000540 NUT, FLANGE, M16X1.5 9 6 5000864 ...
4 Rear Wheel 1 4 * 3 * 2 * 11 * 9 6 * 5 14 15 12 7 10 * 17 * 18 16
5 5002540 WEIGHT, WHEEL BALANCE Strip of 12, 1/4 oz w eights 5000339 SPROCKET, REAR, 49 T 5000349 SPROCKET, REAR, 51 T 5000357 SPROCKET, REAR, 52 T 151-5002499 REAR WHEEL ASSEMBLY, MOTARD 151-5002085 REAR WHEEL ASSEMBLY, 18" 151-5000069 REAR WHEEL ASSEMBLY, 19" 18 2 5002199 DUST CAP * 18 5002502 X SPOKE, REAR, OUTSIDE, 4.0X175.0 mm INCLUDED IN RR WHL ASSYS * 18 5001873 X X X X SPOKE, REAR, OUTSIDE, 18" WHEEL INCLUDED IN RR WHL ASSYS 17 18 5000075 X SPOKE, REAR, OUTSIDE, 19" WHEEL INCLUDED IN RR WHL ASSYS * 18 5002503 X SPOKE, REAR, INSIDE, 4.0X181.0 mm INCLUDED IN RR WHL ASSYS * 18 5002287 X ...

6 Wheel Hubs 5 6 6 5 9 * 8 7 * 10 * 4 6 3 * 1 2 6 5 5 * 1 5002541 X FRONT WHEEL SPACER INCLUDED IN RR WHEEL ASSYS 10 1 5000074 X X X X X FRONT WHEEL SPACER INCLUDED IN FR WHEEL ASSYS * 1 5002535 X HUB, FRONT, BLK INCLUDED IN FR WHEEL ASSYS 9 1 5000022-07 X X X X X HUB, FRONT INCLUDED IN FR WHEEL ASSYS 8 1 5000023 FRONT HUB BEARING SPACER INCLUDED IN FR WHEEL ASSYS * 1 5002542 X FRONT WHEEL SPACER-DISC SIDE INCLUDED IN RR WHEEL ASSYS 7 1 5000024 X X X X X FRONT WHEEL SPACER-DISC SIDE INCLUDED IN FR WHEEL ASSYS 6 5 5000355 SEALED BEARING, 20X42X12 INCLUDED IN WHEEL ASSYS 5 4 5000356 DOUBLE LIP SEAL, ...
7 Front Fork 57 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 47 48 50 51 52 53 54 55 57 58 29 59 12 14 57 57 57 57 57 42 41 49 57 57 57 57 57 57 48 56 45 46 46
8 Front Fork List 13 2 5000548 FORK OUTER TUBE BUSHING SLEEVE 12 4 5000547 FORK OUTER TUBE BUSHING 11 2 5000561 FORK OUTER TUBE BUSHING CIRCLIP 10 2 5000005 FORK OUTER TUBE 9 2 5000559 FORK OUTER TUBE DECAL 8 2 SEE TABLE FORK SPRING 7 2 5000553 FORK SPRING WASHER 6 2 5000552 FORK SPRING SPACER 5 2 5000546 FORK OUTER TUBE CAP O-RING 4 2 5000545 FORK OUTER TUBE CAP 3 2 5000551 FORK AIR BLEED SCREW O-RING 2 2 5000550 FORK AIR BLEED SCREW 1 2 5000549 FORK OUTER TUBE CAP NUT X S E EA ER C FRONT FORK PARTS LIST ITEM NO QTY REQD DEALER PART NUMBER DESCRIPTION NOTES MODEL 5002526 X FORK GUARD ...

9 Steering Head 8 * 8 6 * 2 8 * 5 * 8 4 8 1 11 10 9 3 7 13 2 5000760 HEADSET BEARING, UPPER 12 2 5000722 HEADSET SEAL, UPPER 11 1 5000717 STEERER WASHER 10 1 5000170 SLOTTED LOCKNUT 9 1 5000174 STEERER NUT * 4 5000728 X X FHB, M8X55 mm FOR USE W/ HANDGUARD BRCKT 8 12 5000100 X X X X FHB, M8X45 mm 7 2 5000101 FHB, M12X35 mm, NLK * 2 5002537 X X X CLAMP, HANDLEBAR, UPPER 6 2 5000534 X X X CLAMP, HANDLEBAR, UPPER * 2 5002533 X X X CLAMP, HANDLEBAR, LOWER 5 2 5000533 X X X CLAMP, HANDLEBAR, LOWER 4 1 012-5002097 LOWER TRIPLE CLAMP ASSY 3 1 5000001B UPPER TRIPLE CLAMP 2 FRNT BRKE GDE, UPPER SEE FRONT ...

10 Front Brake Guides 7 2 5000822 BRAKE LINE GUIDE TOPHAT 6 1 5001270 BRAKE GUIDE CLAMP 5 1 5000038 BRAKE GUIDE MOUNT ASSY 4 4 5001013 FLNG HD BLT, M6X16, NLK 3 1 5002261 X X X FRONT BRAKE GUIDE MOUNT, UPPER FOR USE W/ HEADLIGHT 2 2 5000535 FRONT BRAKE GUIDE 1 1 5002263 FRONT BRAKE GUIDE MOUNT, LOWER X S E EA ER C BRAKE GUIDES PARTS LIST ITEM NO QTY REQD DEALER PART NUMBER DESCRIPTION NOTES MODEL
11 Handlebar Controls List 18 20 19 23 21 22 3 9 11 13 12 16 44 10 17 2 4 5 6 7 8 1 * * 26 * 24 25 43 42 41 40 38 37 36 35 32 33 39 31 15* 14 * 34 45 29 30 27 46
12 47 2 5000728 X X FHB M8X55 mm 46 2 5001927 FHB M5X20 mm 45 AR 5002385 HYDRAULIC CLUTCH OIL, 16 oz. 44 1 5002373 CLUTCH LEVER PVT HRDWR KIT INCLUDED IN 5002095 43 1 5002374 CLUTCH LEVER SPRING INCLUDED IN 5002095 42 1 5002375 CLUTCH MASTER CYL CAP INCLUDED IN 5002095 41 2 5002376 CLUTCH MASTER CYL CAP SCRW INCLUDED IN 5002095 40 1 5002377 CLUTCH LEVER CLAMP INCLUDED IN 5002095 39 1 5002378 CLUTCH LEVER CLAMP SCRW INCLUDED IN 5002095 38 1 5002379 CLUTCH LEVER BOOT INCLUDED IN 5002095 37 1 5002380 CLUTCH LEVER ADJ GRIP, RED INCLUDED IN 5002095 36 1 5002381 CLUTCH MSTR CYL PISTON KIT INCLUDED IN ...
13 Odometer 1 2 3 5 4 5002260I ODOMERTER INSTRUCTIONS 5 1 5002254 SWITCH, HEAD LIGHT 4 1 5002248 SENSOR MAGNET 3 1 5002257 CABLE, ODOMETER 2 1 5002260 ODOMETER 1 1 5002211 ODOMETER MOUNT PLATE X S E EA ER C ADDITIONAL PARTS TABLE ODOMETER PARTS LIST ITEM NO QTY REQD DEALER PART NUMBER DESCRIPTION NOTES MODEL
14 Front Brake Master Cylinder 6 5 9 12 7 8 13 14 2 4 3 1 10 11 15 * * 4 * 15 AR 5000268 NISSIN BRAKE GREASE, 2 GRAM AS REQUIRED 14 1 5000046 FT BRAKE LEVER RETURN SPRING NISSIN INCLUDED IN 5000032 13 1 5000044 FT BRAKE LEVER NISSIN INCLUDED IN 5000032 12 1 5000103 FT BRAKE LEVER RUBBER COVER NISSIN INCLUDED IN 5000032 11 1 5000043 FT BRAKE MSTR CYL BOOT INCLUDED IN 5000032 5000033 10 1 5000099 FT BRAKE MSTR CYL CIRCLIP INCLUDED IN 5000032 5000033 9 1 5000033 FT BRAKE MSTR CYL KIT NISSIN INCLUDED IN 5000032 8 1 5000045 FT BRAKE LEVER ADJ BOLT KIT NISSIN INCLUDED IN 5000032 7 1 5000041 FT BRAKE ...

15 Front Brake Caliper 1 2 3 4 5 5 6 7 9 11 10 8 * * * * 13 12 5* 13 1 5002513 X FRONT BRAKE CALIPER MOUNT 12 2 5001264 X BHCS, M10x25mm 11 1 5000055 BRAKE CALIPER BLEEDER KIT 10 1 5000052 SLIDE PIN BOOT LARGE 9 1 5000054 FRONT BRAKE PAD PIN KIT 8 1 5000049 FRONT BRAKE PAD SPRING 7 AR 5000268 NISSIN BRAKE GREASE, 2 GRAM AS REQURIED 6 1 5000050 SLIDE PIN BOOT SMALL * 2 5000612 X FLANGE HEAD BOLT, M8X35 mm 5 2 5000863 X X X X X FLANGE HEAD BOLT, M8X40 mm * 1 5002517 X FRONT BRAKE CALIPER PAD SET SUPER MOTARD 4 1 5000035 X X X X X FRONT BRAKE CALIPER PAD KIT 3 1 5000036 FRONT BRAKE CALIPER ...
16 Rear Brake Pedal 6 2 5000375 SEAL, 15X21X3 INCLUDED IN 5001226 5 1 5000399 BOLT, BRAKE PEDAL 4 1 5000413 RR BRAKE COTTER PIN 3 1 5000109 BRAKE PEDAL YOKE PIN INCLUDED IN 5001226 2 1 5000112 SPRING, BRAKE PEDAL 1 1 5001226 REAR BRAKE PEDAL X S E EA ER C REAR BRAKE PEDAL PARTS LIST ITEM NO QTY REQD DEALER PART NUMBER DESCRIPTION NOTES MODEL
17 Rear Brake Master Cylinder 5 7 9 6 8 1 2 1 2 1 2 4 2 3 13 13 12 13 13 12 10 11 14 15 16 16 1 5000434 NUT, FLANGE, M6 15 1 5001013 FLANGE HEAD BOLT, M6 X 16 14 2 5000126 SHCS, M8 X 20 13 4 5001549 CRUSH WASHER 12 2 5000538 BRAKE LINE BANJO BOLT 11 1 5001268 RR BRAKE MSTR CYL GUARD 10 1 5000537 REAR BRAKE LINE 9 1 5002285 RR BRAKE MSTR CYL ASSY 8 AR 5000268 NISSIN BRAKE GREASE, 2 GRAM AS REQUIRED 7 1 5000085 RR BRAKE RESERVOIR ASSY 6 1 5000104 RR BRAKE RESERVOIR HOSE KIT 5 1 5000105 RR BRAKE MSTR CYL ELBOW KIT 4 1 5000107 RR BRAKE MSTR CYL BOOT 3 1 5000267 RR BRAKE MSTR CYL PISTON CIRCLIP 2 ...

18 Rear Brake Caliper 1 2 3 4 5 6 8 9 10 10 1 5000082 REAR BRAKE PAD SET 9 1 5000052 SLIDE PIN BOOT LARGE 8 1 5000055 BRAKE CALIPER BLEEDER KIT 7 AR 5000268 NISSIN BRAKE GREASE, 2 GRAM AS REQUIRED 6 1 5000050 SLIDE PIN BOOT SMALL 5 1 5000081 REAR BRAKE CALIPER ASSEMBLY 4 1 5000096 REAR BRAKE CALIPER BRACKET 3 1 5000098 REAR BRAKE PAD PIN KIT 2 1 5000091 REAR BRAKE PAD SPRING 1 1 5000083 REAR BRAKE CALIPER PISTON KIT X S E EA ER C REAR BRAKE CALIPER PARTS LIST ITEM NO QTY REQD DEALER PART NUMBER DESCRIPTION NOTES MODEL

19 Mainframe 1 2 3 4 5 6 7 8 9 10 11 12 13 14 17 15 16 18 19 * 19 1 5002409 CLAMP, ONE-EARED, STEPLESSS, 19.8 * 1 5002331 HOSE, BREATHER, FRAME GREEN STICKER 18 1 5002198 HOSE, BREATHER, FRAME 17 1 5002071 OIL LEVEL SIGHT WINDOW 16 2 5002069 FHCS, M10X1.5X16 15 2 5000482 O-RING, 2-011 14 1 5000487 O-RING, 2-012 13 1 5000828 O-RING, 2-016 12 1 5000140 LOCKNUT, M8 11 1 5001184 FLNG HD BLT, M6X12,NLK 10 1 5000863 FLNG HD BLT, M8X40,NYLK 9 1 5002068 FHB, M8X60 mm 8 1 5001374 CHAIN ROLLER SPACER 7 1 5001434-03 OIL FILL CAP 6 2 5000524 DRIVE CHAIN ROLLER 5 1 5000233-E ENGINE OIL FITTING 4 4 5000190 ...

20 Subframe 1 2 3 5 7 8 10 * 12 * 11 4 9 13 14 15 4 5000192 FLAT WASHER, M6 14 1 6000341 NUT, LOCK, M6 GROUND 13 1 5001013 FHB M6X16 mm GROUND * 1 5002520 X X X X X VOLTAGE RECTIFIER/REGULATOR 12 1 5002615 X VOLTAGE RECTIFIER/REGULATOR 11 2 5000189 THREADED INSERT, M6 INCLUDED IN 201-5002103 * 2 5000093 X X X X X FLANGE-HEAD BOLT, M6X25 10 2 5000423 X FLANGE-HEAD BOLT, M6X50 9 1 6000378 X SPACER, REAR BRAKE RESERVOIR 8 1 5002228 SEAT LATCH WEAR PLATE INCLUDED IN 201-5002103 7 2 5002234 BHCS, M3X5 mm INCLUDED IN 201-5002103 6 2 5002326 ISOLATION BLOCK 5 2 6000116 BOLT, SHOULDER, M8X15 mm 4 ...

21 Frame Rail Skid Plate 7 2 6 1 5 8 5 4 3 9 10 11 * 11 4 5001531 X TOP HAT WASHER, PLASTIC FOR USE W/ PLASTIC SKID PLATE 10 4 5001013 FLANGE-HEAD BOLT, M6X16 * 1 5001792-04 X X X X SKID PLATE, ALUM 9 1 5000156-02 X SKID PLATE, PLASTIC 8 2 5000612 FLNG HD BLT, M8X35, NYLK 7 4 6000391 SHCS, M8x30mm NYLK 6 2 5000527 FLNG HD BLT, M10X90, NLK 5 6 5000190 THREADED INSERT, M8 INCLUDED IN 201-5002101/5002102 4 4 5001967 INSERT,M6 INCLUDED IN 201-5002101/5002102 3 2 5000888 RIVNUT, M6 INCLUDED IN 201-5000521/5000522 2 1 201-5002102 FRAME RAIL, LEFT 1 1 201-5002101 FRAME RAIL, RIGHT X S E EA ER C ...

22 Footpegs 6 5 3 2 4 7 1 * * 2 5000136 X X X X BHCS, M10X30, NYLKZNC USE W/ KICKSTAND 7 2 5001264 X X BHCS, M10X25, NYLKZNC 6 1 5001919 FOOTPEG BRACKET 5 1 5000526 FOOTPEG, LEFT 4 1 5000713 FLAT WASHER, M8 3 1 5000400 COTTER PIN, 2.5X20 2 1 5000985 FOOTPEG SPRING, LEFT 1 1 5000986 FOOTPEG PIVOT PIN X S E EA ER C NOTES MODEL LEFT FOOTPEG PARTS LIST ITEM NO QTY REQD DEALER PART NUMBER DESCRIPTION 1 7 6 5 2 4 3 7 2 5001264 BHCS, M10X25, NYLKZNC 6 1 5001919 FOOTPEG BRACKET 5 1 5002286 FOOTPEG, RIGHT 4 1 5000713 FLAT WASHER, M8 3 1 5000400 COTTER PIN, 2.5X20 2 1 5000984 FOOTPEG SPRING, RIGHT 1 ...
23 Kickstand 2 3 5 4 1 5 1 5001891 KICKSTAND PIVOT BOLT 4 1 5001892 KICKSTAND TENSION SPRING 3 1 5001893 NUT, HEX, LOCK, M10 2 1 5001882-02B KICKSTAND MOUNT 1 1 5001882-02A KICKSTAND LEG X S E EA ER C KICKSTAND PARTS LIST ITEM NO QTY REQD DEALER PART NUMBER DESCRIPTION NOTES MODEL
24 Swingarm 31 * 33 1 5000421 HEX HEAD SET SCREW M8X50 mm 32 4 5000757 SWINGARM PIVOT THRUST WASHER INCLUDED IN 5000814 31 2 5000755 SWINGARM PIVOT BRNG, INR SPCR INCLUDED IN 5000814 30 2 5000756 SWINGARM PIVOT NEEDLE BEARING INCLUDED IN 5000814 29 2 5000758 BEARING, THRUST INCLUDED IN 5000814 28 2 5000759 SWINGARM PIVOT OUTER SEAL INCLUDED IN 5000814 27 2 5000754 SWINGARM PIVOT INNER SEAL INCLUDED IN 5000814 26 4 5001470 TOP-HAT WASHER, BUFFER, M6 25 1 5000115 DRIVE CHAIN GUIDE BLOCK 24 1 5000716 WASHER, REAR AXLE 23 1 5000541 NUT, REAR AXLE 22 1 5002298 BRAKE LINE GUIDE FRONT 21 1 5000088 ...

25 Rear Shock 1 2 3 4 3 2 10 11 10 12 1 13 5 6 7 8 9 14 15 16 15 17 * 5002426 RR SHOCK SPG 90 N/mm 5000059 RR SHOCK SPG 95 N/mm 5000060 RR SHOCK SPG 100 N/mm 5000061 RR SHOCK SPG 105 N/mm 5001431 RR SHOCK SPG 110 N/mm 5001432 RR SHOCK SPG 115 N/mm 17 1 5002153 FHB, M12X61 mm 16 1 5002154 FHB, M12X73 mm 15 2 5002191 FLANGED LOCKNUT, M12 * 1 5002618 X REAR SHOCK ABSORBER, CR * 1 5002620 X REAR SHOCK ABSORBER, ER * 1 5002622 X X REAR SHOCK ABSORBER, E * 1 5002524 X REAR SHOCK ABSORBER, S 14 1 5002601 X REAR SHOCK ABSORBER, X 13 1 5000065 SHOCK SPRING RETAINER 12 1 SEE TABLE REAR ...

26 Seat Number Plates 9 8 4 6 5 3 7 1 2 10 11 1213 16 17 * * 19 19 2 5001514 TOP-HAT WASHER 18 4 5001612 PHILIPS HEAD SCREW, M6X12 mm 17 2 5000095 FHB, M6X20 mm 16 2 5000777 ISOLATION STRIP, 55 X 25.4 mm * 1 5002091 X SHROUD, R SLV 15 1 5002613 X X X X X SHROUD, R, SLV, WIDE * 1 5002090 X SHROUD, L SLV 14 1 5002612 X X X X X SHROUD, L, SLV, WIDE 13 4 5001013 FHB, M6X16 mm 12 4 5001531 TOP-HAT WASHER 11 1 5002251 HEAT SHIELD 10 1 5002089 LEFT NUMBER PANEL WHITE 9 1 5002088 RIGHT NUMBER PANEL WHITE 8 1 5002229 PUSH NUT, ZINC 7 4 5000141 BHCS, M6X12 mm 6 1 5002223 SEAT LATCH MOUNT 5 1 ...

27 Frnt Fender Frnt Number Plte 3 2 4 5 6 7 1 2 8 * 5 9 10 11 12 13 14 15 16 1 18 4 * 18 2 5001512 FENDER NUT, M6 17 2 5000095 FLANGE-HEAD BOLT, M6X20 NYLOK 16 1 5002453B X X BULB, HEADLIGHT 15 1 5002453 X X HEADLIGHT * 2 5002392 X BULB, HEADLIGHT, 38 DEGREE BEAM 14 2 5002390 X BULB, HEADLIGHT, 10 DEGREE BEAM 13 1 5002212 X HEADLIGHT 12 1 5002391 BULB, TAILLIGHT 11 1 5002393 LENS, TAILLIGHT 10 1 5002213 X X X TAILLIGHT ASSEMBLY 9 2 5001013 FLANGE-HEAD BOLT, M6X16 NYLOK 8 2 5002292 SPACER, REAR FENDER 7 1 5002087-01 REAR FENDER, SILVER 6 4 5001013 FHB, M6X16 mm 5 6 5000192 FLAT WASHER, ...

28 Battery Plate 2 1 4 3 24 19 12 15 16 9 23 20 26 27 8 7 13 11 21 17 14 22 6 5 10 18 25 13 28 29 30 30 1 5001374 X SPACER, 16X8.4X3.2 mm 29 1 6000314 NUT, LOCK, M6 28 1 5001013 FHB, M6X16 mm 27 1 5002362 BATTERY BOLT/NUT KIT, M/C 26 1 6000504 BHCS, M6X20 mm, ZINC, NYLOCK 25 1 5002603 MAIN POWER RELAY 24 2 5002148 BOLT, M6X12 BRASS 23 1 5001962-02 STARTER SOLENOID 22 4 5001184 FHB, M6X12 mm 21 1 5000434 NUT, HEX FLANGE, M6 20 4 5001512 FENDER NUT, M6, SQUARE 19 1 5001514 TOP HAT WASHER 18 2 5001241 RIVET WASHER 17 4 5001584 WASHER, M5 16 2 5001561 WASHER, M5 15 2 5001562 LOCKNUT, M5 14 2 5001944 ...

29 Electrical 6 4 8 9 7 3 1 2 5 9 2 5001946 FHB M6X30 mm, ZINC 8 1 5002309 X X X LIGHTING CAP SEAL 7 1 5002455 X X X HARNESS CONNECTOR, LIGHTING 6 1 5000434 NUT, HEX FLANGE, M6 5 1 5000011 STARTER MOTOR 12V 0.65KW 4 1 5002218 STARTER MOTOR CABLE 3 1 5002049 POSITIVE BATTERY CABLE 2 1 5002216 NEGATIVE BATTERY CABLE 1 1 5002602 MAIN WIRE HARNESS X S E EA ER C ELECTRICAL PARTS LIST ITEM NO QTY REQD DEALER PART NUMBER DESCRIPTION NOTES MODEL
30 Exhaust 7 6 5 3 8 2 * 1 4 8 4 5001605 NUT, HEX FLANGE, M6-12PT 7 2 5001345 EXHAUST CRUSH WASHER 6 1 5000612 FHB, M8X35 mm 5 1 5000095 FHB, M6X20 mm 4 2 5002265 GROMMET, EXHAUST 3 1 5002209 SPRING, EXHAUST * 1 5002082 X X X X EXHAUST, SILENCER 2 1 5002242 X X EXHAUST, SILENCER 1 1 5002083 EXHAUST, HEADER PIPE X S E EA ER C EXHAUST PARTS LIST MODEL ITEM NO QTY REQD DEALER PART NUMBER DESCRIPTION NOTES

31 Radiator 3 9 2 4 5 6 8 7 1 10 11 11 13 14 15 16 12 11 7 12 17 18 * * 18 1 5000484 O-RING, 2-013 17 2 5000093 FHB M6X25 mm 16 1 5000793 HOSE CLAMP, 5.6MM 16mm 15 1 5002145-03 HOSE, COOLANT BLEED 14 1 5002044 RADIATOR OVERFLOW TUBE 13 4 5000543 HOSE CLAMP, 14-27mm 12 4 5000719-03 TP-HT WASHER 11 6 5000192 FLAT WASHER, M6 10 2 5000323 TINNERMAN CLIP 9 2 5001184 FLANGE-HEAD BOLT, M6X12 NYLOK 8 2 5000350 FHB, M6X25 mm 7 4 5000178 GROMMET, 3/8 ID 6 1 5001511 RADIATOR DRAIN PLUG 5 1 5002147 COOLANT HOSE, RAD TO WATER PUMP 4 1 5002146 COOLANT HOSE, RAD TO OUTLET CVR 3 1 5000542 RADIATOR CAP * 1 5002079 ...

32 Airbox 11 1 2 10 9 4 3 12 7 5 6 16 13 14 15 14 17 18 18 1 5000793 HOSE CLAMP, 5.6mm 16mm 17 1 5002331 HOSE, BREATHER, FRAME TO ARIBOX 16 1 5001922 VACUUM HOSE, 5/32" ID 265 mm TO PRESSURE REGULATOR 15 1 5001595 VACUUM HOSE, 5/32" ID 609 mm TO ECU 14 2 5000962 VACUUM HOSE, 5/32" ID 185 mm (1) TO ENGINE (1) TO AIRBOX 13 1 5002529 4-WAY FITTING, VACUUM HOSE 12 1 5000487 O-RING, 2-012 11 1 5000403 AIR TEMPERATURE SENSOR 10 1 5001149 CLAMP, BAND 9 2 5002293 TOPHAT, AIRBOX 8 2 5000178 GROMMET, 3/8 ID 7 2 5000350 FHB, M6X30, mm 6 1 5002152 AIR FILTER CLIP 5 1 5002150 AIR FILTER 4 6 5001238 RIVET ...

33 Fuel Tank 4 3 1 2 5 6 11 13 14 7 10 8 9 12 9 * * 14 2 5000799 TOP-HAT WASHER, FUEL TANK TAB 13 2 5000765 TOP-HAT WASHER 12 4 5000192 FLAT WASHER, M6 11 2 5000862 FLNG HD BLT, M6X40 mm 10 2 5000802 GROMMET, FUEL TANK 9 3 5000137 FHCS, M6X16 ZINC 8 1 5002398 SEAT CATCH 7 1 5000175 FUEL TANK BREATHER HOSE 6 1 5000873 FUEL TANK CAP GASKET 5 1 5000169-01 FUEL TANK CAP 4 1 5001778 FUEL PICKUP FILTER INCLUDED IN FUEL TANK * 1 5002270 X X X FUEL PICKUP TUBE INCLUDED IN FUEL TANK 3 1 5002417 X X FUEL PICKUP TUBE INCLUDED IN FUEL TANK 2 2 5002140-02 FUEL TANK FEMALE QUICK CONNECT INCLUDED IN FUEL ...

34 Fuel System 1 10 2 4 5 7 6 8 9 11 13 12 3 14 15 16 27 28 17 19 24 18 20 21 22 23 29 25 26 30 31 31 2 5002410 INSULATING BOOT 30 1 5001137 O-RING, 008 MALE FUEL FITTING 29 1 5001544 FUEL REGULATOR HOUSING PLASTIC 28 2 5001578 GROMMET,FUEL REGULATOR 27 2 5001579 TOP-HAT WASHER 26 1 5000395 FUEL PRESSURE REGULATOR 25 1 5000836 INTERNAL RETAINING RING, 36mm 24 6 5001607 OETIKER HOSE CLAMP, 12.3mm 23 1 5002205-05 HOSE, FUEL, REGULATOR TO TANK 22 1 5002204-05 HOSE, FUEL, INJECTOR TO REGULATOR 21 1 5002203-05 HOSE, FUEL, PUMP TO INJECTOR 20 1 5002202-05 HOSE, FUEL, FILTER TO PUMP 19 1 5002201-02 ...

35 Decals 7 2 6 1 * * * 3 5 5 * * * * 8 * 9 * * 10 11 11 1 5002626-R X DCL, E440A GP, NMBR PLT, REVLOC 10 1 5002627 X DCL, E440A GP, NMBR PLT, BLK, R 9 1 5002238 DCL, PREM FUEL * 5002646 X X DCL, C LOGO, BLK/YEL 8 5002633 X X X DCL, C LOGO, BLK/RED * 1 5002625 DCL, GP, NMBR PLT, BLK, L 7 1 5002626 DCL, GP, NMBR PLT, BLK, R * 1 5002645 X X DCL, CDALE, FK GRD, BLK/YEL 6 1 5002632 X X X X DCL, CDALE, FK GRD, BLK, SET * 1 5002643 X X DCL, SHROUD FADE, YEL, L * 1 5002644 X X DCL, SHROUD FADE, YEL, R * 1 5002630 X X X X DCL, SHROUD FADE, L 5 5002631 X X X X DCL, SHROUD FADE, R * 1 5002641 X X DCL, ...
36 Vehicle Warnings (1) (4) (2) (3) (1) (2) (4) (3) * Any replacement warning label can be obtained by vehicle owner's free of charge by calling 1-800-MOTO-USA. 4 1 5001371-01 WRN, FRAME 3 1 5000418 DECAL, USE 2 1 5001262-01 DECAL, DISCLAIM 1 1 5000266-01 WRN, MULTI X S E EA ER C WARNINGS PARTS LIST ITEM NO QTY REQD DEALER PART NUMBER DESCRIPTION NOTES MODEL