GM Goodwrench Engines Catalog by GM Goodwrench

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[View page 4] COMPONENT PARTS SPECIFICATIONS Section II Page 3 August 2004 GOODWRENCH REMANUFACTURED ENGINES This is a generic summary of the type of parts found in Goodwrench remanufactured engines. Each engine family is different from other engine families, and remanufacturing specifications can be unique to a specific engine part number. New Components are those that are always installed new (OE designed) during the remanufacturing process. Qualified Components are those used parts that are reclaimed by cleaning and checking to OE specifications. Remanufactured Components are those used parts that are reclaimed by machining to specifications established by GMSPO Engineering with the consultation and direction of General Motors Powertrain (GMPT) Engineering. Changes to OE specifications are typically validated by dynomometer durability testing. All GMSPO remanufactured parts are shipped clean and ready for installation unless otherwise noted in the installation instructions.

[View page 19] GENERAL ENGINE DIAGNOSTICS Section IV Page 18 August 2004 DIAGNOSING AN ENGINE FAILURE Preliminary Checks Several preliminary checks are recommended when a customer arrives with a serious engine operating concern: 1. Understand the specific customer concern and the problem symptoms. 2. Verify the concern under the same conditions that it occurred. 3. Perform a visual/physical inspection for the following symptoms or signs of engine failure causes: Serious oil or coolant leaks which may indicate engine block cracks or cylinder head gasket failure. Engine noises that may indicate internal engine problems other than timing or fuel system defects. Overheating caused by inadequate cooling from a plugged radiator, stuck thermostat or collapsed coolant hoses. Excessive wear caused by a lack of lubrication from using an incorrect oil, inadequate oil changes, a too-low oil level, or a plugged filter, PCV valve or EGR valve. Incorrect timing causing overheating or performance p

[View page 33] GOODWRENCH SERVICE REPLACEMENT ENGINES Section V Page 32 August 2004 12465411 133 CID Reman 2.2L 1994-95 Chevrolet, GMC S1 (LN2)(2.2-4) 1994-95 GMC Z1 (LN2)(2.2-4) Engine-Specific Content: Front Cover, Oil Pan, and Oil Filter Notes: Does not contain Flywheel, Crankcase Vent Sys, Thermostat, Intake or Exhaust Manifold, Crankshaft Posn, Knock, Map, Cool Temp or Oil Level Sensors. Replaces: 12363159, 12363198 Replaced By: INSTALLATION INSTRUCTIONS No special installation instructions are necessary. Please refer to the general installation procedure section of this book. 12465434 134 CID Reman 2.2L 1996 Chevrolet, GMC S1 (03-53)(LN2)(2.2-4) Engine-Specific Content: Front Cover and Oil Pan Notes: Does not contain Flywheel, Crankcase Vent Sys, Thermostat, Intake or Exhaust Manifold, Crankshaft Posn, Knock, Map, Cool Temp or Oil Level Sensors. Replaces: 12360470, 12363199 Replaced By: INSTALLATION INSTRUCTIONS No special installati

[View page 47] GOODWRENCH SERVICE REPLACEMENT ENGINES Section V Page 46 August 2004 12351907 151 CID Reman 2.5L 1982-83 Chevrolet, Pontiac A, X (LR8)(2.5R) Oldsmobile, Buick Engine-Specific Content: Front Cover and Oil Pan INSTALLATION INSTRUCTIONS The Goodwrench 2.5 engine has been remanufactured subsequent to the model year of the vehicle and may incorporate design refinements not included in original service information (i.e., 1982 engines may incorporate design features normally associated with 1987 models). If future service is required for this engine, consult GM Parts catalogs, GM Parts and Accessories information bulletins and dealer service bulletins for proper service parts and service procedures necessary to accommodate these revisions. Before installing this engine, refer to the appropriate vehicle service chassis manual for proper repair procedures and owner's manual for capacities. Initially add 3 quarts of Starburst certified oil in viscosity suitabl

[View page 61] GOODWRENCH SERVICE REPLACEMENT ENGINES Section V Page 60 August 2004 12351924 151 CID Reman 2.5L 1989 Chevrolet, Pontiac, A (LR8)(2.5R) Oldsmobile, Buick Engine-Specific Content: Front Cover and Oil Pan INSTALLATION INSTRUCTIONS The Goodwrench 2.5 engine has been remanufactured subsequent to the model year of the vehicle and may incorporate design refinements not included in original service information (i.e., 1982 engines may incorporate design features normally associated with 1987 models). If future service is required for this engine, consult GM Parts catalogs, GM Parts and Accessories information bulletins and dealer service bulletins for proper service parts and service procedures necessary to accommodate these revisions. Before installing this engine, refer to the appropriate vehicle service chassis manual for proper repair procedures and owner's manual for capacities. Initially add 3 quarts of Starburst certified oil in viscosity suitable to

[View page 75] GOODWRENCH SERVICE REPLACEMENT ENGINES Section V Page 74 August 2004 12537812 207 CID New 3.4L 1991-93 Chevrolet, Pontiac W (LQ1) M27 1991-92 Oldsmobile W (LQ1) M27 Engine-Specific Content: Crankshaft Balancer, Flywheel Assembly, Oil Pan, Oil Level Indicator and Tube, Front Cover, Timing Belt System, Camshaft with Hsg. and Cover, Crank and Cam Posn. Sensors, and Lower Intake Manifold Replaces: 24503079 Replaced By: INSTALLATION INSTRUCTIONS No special installation instructions are necessary. Please refer to the general installation procedure section of this book. 88894033 207 CID New 3.4L 2000 Pontiac N, U (LA1) NF2 2000 Chevrolet W (LA1) NF2 2000 Chevrolet, Oldsmobile U (LA1) NF2 2000 Oldsmobile N (LA1) NA7, NF2 2001-02 Pontiac B, N, U (LA1) NF7 2001-02 Chevrolet U, W (LA1) NF7, NF4 2001-02 Oldsmobile U (LA1) NF7 2002 Buick B (LA1) NF7 Engine-Specific Content: Front Cover, Oil Pan, and Valve Cove

[View page 90] GOODWRENCH SERVICE REPLACEMENT ENGINES Section V Page 89 August 2004 12361243 262 CID Reman 4.3L 1987-90 Chevrolet B (LB4)(4.3Z) 1987-88 Chevrolet G (LB4)(4.3Z) 1987 Pontiac G (LB4)(4.3Z) 1987 Chevrolet, GMC CK1, R1,2, V1, RV1 (LB4)(4.3Z) 1987-89 Chevrolet, GMC M1 (LB4) 1988 Chevrolet, GMC CK1,2,3, V2 (LB4)(4.3Z) 1988-91 Chevrolet, GMC ST1 (LB4)(4.3Z) 1989-91 Chevrolet, GMC CK1,2 (LB4)(4.3Z) Exc. Emis. above 8500lb. GVW (NA4) 1987-90 Chevrolet, GMC G1,2,3 (LB4)(4.3Z) 1990 Chevrolet, GMC LM1 (LB4)(4.3Z) 1991 Chevrolet, GMC G1,2,3 (LB4)(4.3Z) Exc. Emis. above 8500lb. GVW (NA4) Engine-Specific Content: Oil Pump Notes: Includes 21-PSI Oil Pressure Bypass Valve. INSTALLATION INSTRUCTIONS Instruct customer that the first service interval including an oil and filter change should be between 300 and 500 miles. Replacement of oil related parts: If the original engine failed either catastrophically or due to bear

[View page 104] GOODWRENCH SERVICE REPLACEMENT ENGINES Section V Page 103 August 2004 Straight 6 In-Line Engine Family Gasoline APPLICATION, CONTENT INSTALLATION PROCEDURES This is a guide only. For specific questions, information and applications regarding any engine, please refer to the appropriate electronic GM Parts Catalog or contact PARTECH at 1-800-433-6961.

[View page 118] GOODWRENCH SERVICE REPLACEMENT ENGINES Section V Page 117 August 2004 12520270 350 CID New 5.7L 1987-94 Chevrolet, GMC G3 (L05)(5.7K) Emis. Sys (above 8500lb. GVW) NA4 1987-90 Chevrolet, GMC P2,3 (L05)(5.7K) Emis. Sys (above 8500lb. GVW) NA4 1987-91 Chevrolet, GMC RV2,3 (L05)(5.7K) Emis. Sys (above 8500lb. GVW) NA4 1988-95 Chevrolet, GMC CK2,3 (L05)(5.7K) Emis. Sys (above 8500lb. GVW) NA4 1991-96 Chevrolet, GMC P3 (L05)(5.7K) 1994-96 Chevrolet, GMC G3 (L05)(5.7K) MT1 (exc. KL5, 5Z1, 9C2, NM8) 1994-96 Chevrolet, GMC G3 (L05)(5.7K) NM8, MT1 (exc. 9C2) 1994-96 Chevrolet, GMC G3 (L05)(5.7K) 5Z1 (exc. 9C2, NM8) 1995 Chevrolet, GMC G3 (L05)(5.7K) MT1, 9C2, 5Z1 (exc. NM8) Engine-Specific Content: Front Cover, Oil Pan, Torsional Damper, and Valve Rocker Cover Replaces: 12509657 Replaced By: INSTALLATION INSTRUCTIONS Part number 12520270 5.7 Goodwrench 5.7 Liter engine is built with 1993 model year designed oil pan (no rail

[View page 132] GOODWRENCH SERVICE REPLACEMENT ENGINES Section V Page 131 August 2004 12339193 454 CID Reman 7.4L 1980-86 Chevrolet, GMC C2 CK3 (LE8)(7.4W) 1987-90 Chevrolet, GMC R2,3 (L19)(7.4N) 1987-89 Chevrolet, GMC RV2,3 (LE8)(7.4W) 1987-88 Chevrolet, GMC V3 (L19)(7.4N) 1988-90 Chevrolet, GMC CK3 G3 (L19)(7.4N) 1990 Chevrolet, GMC C1 (L19)(7.4N) Notes: Domestic 2 or 4 bolt main, unleaded fuel only. On all 76 models and 77-85 P3 (42) models, a new shallow oil pump, p/n 14067529, must be installed Replaces: 14105965 Replaced By: INSTALLATION INSTRUCTIONS No special installation instructions are necessary. Please refer to the general installation procedure section of this book. 12339194 454 CID Reman Leaded Fuel Only 7.4L 1974-80 Chevrolet, GMC C2,3 (454S) NM8 1980-86 Chevrolet, GMC C2 CK3 (LE8)(454W) NM8 1987-90 Chevrolet, GMC R2,3 (L19)(7.4N) NM8 1987-89 Chevrolet, GMC RV2,3 (LE8)(454W) NM8 1988-90 Chevrol

[View page 146] COMMENTS FEEDBACK Section VII Page 145 August 2004 We welcome your comments and feedback about this guide. Please complete this form and fax to the number below. Date: To: Goodwrench Engines Fax: (810) 606-3250 From: Dealer: Phone: Re: 2004 Goodwrench Engine Reference Guide Comments Feedback: Please contact me.