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Goodwrench Service Replacement Engines (New/Reman) . .. . 3 RPO Listings 5 ... INSTRUCTION 8 Section IV GENERAL ENGINE DIAGNOSTICS ..17 Section V ... GOODWRENCH SERVICE REPLACEMENT ENGINES ...30 Application Content Installation ... Procedures 4-Cylinder Engine Family Gasoline 2.2L .. 31 2.3L .. 35 ... 2.4L .. 41 2.5L .. 42 Straight 4 In-Line Engine Family Gasoline 2.8L ... .. 62 Straight 5 In-Line Engine Family Gasoline 3.5L .. 64 V6 Engine ... 2.8L .. 66 3.1L .. 68 3.3L .. 72 3.4L .. 74 3.5L .. 77 3.6L .. 78 3.8L .. ... 79 4.3L .. 88 Straight 6 In-Line Engine Family Gasoline 4.2L .. 104 V8 Engine ... Family Gasoline 4.0L .. 106 4.3L .. 107 4.6L .. 108 4.8L .. 111 5.0L ... .7L .. 115 6.0L .. 124 7.0L .. 129 7.4L .. 131 8.1L .. 134 V8 Engine Family ...

GUIDE Your new 2004 Goodwrench Engine Reference Guide contains a quick ... for new and remanufactured engines, general installation procedures, ... general engine diagnostics, and core return procedures ... . ENGINE FAMILY APPLICATION, CONTENT AND ... * This portion of the catalog contains engine-specific content, application information, and ... instructions needed for a particular engine. The quickest method in finding a ... particular engine would be to refer to the colorcoded ... guide. Red this section contains all 4-cylinder engines Green this section contains ... all V6 and I6 engines Blue this section contains all V8 ... gasoline and diesel engines REPLY CARD We would like to hear from ... us what you think about the Goodwrench Engine Reference Guide and product offerings ...

PARTS SPECIFICATIONS Section II Page 4 August 2004 GOODWRENCH REMANUFACTURED ... ENGINES COMPONENT SUMMARY LIST cont. ... Differs from OE Specifications Cylinder Block Balance Shaft Bore Same as OE ... Bore Same as OE Specifications Cylinder Bore Typically .010", .020" up to .030 ... finish and geometry as OE varies by engine family. Deck Height Same to .010" ... for cosmetic purposes no welding in cylinder bore. Thread repair (Heli-coli or Time ... -sert) is permitted. Cylinder Head Head Gasket Surface Same ( ... .030" undersize (Dia) varies by engine family same surface finish and geometry ...

GENERAL ENGINE DIAGNOSTICS Section IV Page 18 August ... 2004 DIAGNOSING AN ENGINE FAILURE Preliminary Checks Several ... when a customer arrives with a serious engine operating concern: 1. Understand the ... for the following symptoms or signs of engine failure causes: Serious oil or coolant ... leaks which may indicate engine block cracks or cylinder head gasket ... failure. Engine noises that may indicate internal ... engine problems other than timing or fuel ... problems. Unusual odors in the engine compartment, which may indicate ... connectors or broken or melted wires. Engine performance problems from kinked, split ... of non-factory accessory items. 4. Never overlook the possibility that ... poor engine performance, even an inoperable ... , cooling, emission controls and engine controls. A weak battery, defective ...

GENERAL ENGINE DIAGNOSTICS Section IV Page 22 August ... 2004 ENGINE TESTING A variety of procedures are ... used to check engine performance and identify causes of ... concerns. With the electronic engine controls and On Board Diagnostics used ... an excellent indication of overall engine condition. Problems with manifold and ... readings can indicate a number of engine operating problems. General procedures ... : 1. Connect a tachometer into the engine (ignition system). 2. Connect a vacuum ... intake manifold port. 3. Start and run engine until it reaches normal temperature. 4 ... . Run the engine at idle, low cruise and high cruise. 5 ... high cruise may indicate worn rings, cylinders or valves. A reading that drops at ... vacuum tests do not isolate a worn cylinder or distinguish between late ignition ...

GENERAL ENGINE DIAGNOSTICS Section IV Page 23 August ... 2004 Engine Compression Check An engine compression check measures the ability ... of the cylinders to hold compression. If cylinder ... compression readings are taken for each engine cylinder and compared with ... plug (glow plug) holes. For gasoline engines, it should be able to read up to 250psi ... (1722kPa). For diesel engines, it should read up to 800psi (5512kPa ... ). Use the following procedures for an engine compression test: 1. Preliminary test ... around the plugs before removing them. 4. Block the throttle plate wide open ( ... allowing air into the engine and preventing engine flooding that ... would reduce cylinder lubrication). 5. For a "dry" ... compression gauge on 'zero', crank the engine through four compression strokes. ...

GENERAL ENGINE DIAGNOSTICS Section IV Page 24 August ... 2004 Cylinder Leakage Test A cylinder leakage test also checks compression, ... which may or may not be built into an engine analyzer, applies shop air pressure to ... a cylinder with the piston at TDC on the ... gauge shows leakage as a percent of cylinder compression. While specifications vary ... the following procedures to perform a cylinder leakage test: 1. With the engine at ... cap. 3. Block the throttle wide open. 4. Disconnect the PCV hose from the ... 6. Rotate the crankshaft (or crank the engine) until the piston for the cylinder ... at TDC. 7. Apply air pressure to the cylinder and read the tester gauge. Less than 10 ... than 30% serious problem 8. If the cylinder leakage is more than 20-percent, listen ...

GENERAL ENGINE DIAGNOSTICS Section IV Page 25 August ... 2004 Camshaft Gear Timing Check If engine tests did not reveal serious engine ... valve cover and rocker arms for the #1 cylinder. 3. Mount a dial indicator on the ... read the camshaft exhaust lobe lift. 4. Rotate the crankshaft slowly clockwise ... is also important for proper engine operation. If a catastrophic engine ... failure did not occur and if engine tests indicated that replacement is not ...

GOODWRENCH SERVICE REPLACEMENT ENGINES Section V Page 30 August 2004 4- ... Cylinder Engine Family Gasoline APPLICATION, CONTENT ... and applications regarding any engine, please refer to the appropriate ... electronic GM Parts Catalog or contact PARTECH at 1- ... 800-433-6961 ...

GOODWRENCH SERVICE REPLACEMENT ENGINES Section V Page 88 August 2004 ... 12361241 262 CID Reman 4.3L 1985 Chevrolet, Pontiac B (LB4)(4.3Z ... ) 1985 Chevrolet G (LB4)(4.3Z) 1985 Chevrolet, GMC C1,2 G1,2 K1, ... M1 (LB1)(4.3N) Engine-Specific Content: Oil Pump Notes: Includes 21- ... of oil related parts: If the original engine failed either catastrophically or due ... to bearing failure, the engine oil cooler MUST BE REPLACED and the oil ... Brite) is the number one cause of 4.3L engine failure. Intake Manifold: For some ... engine assemblies (see service manual), sealer ... consumption by allowing oil from the engine valley to be drawn into the intake ... Since the plenum drain holes empty into cylinder #3 and #4, oil fouling will be greater ...

GOODWRENCH SERVICE REPLACEMENT ENGINES Section V Page 89 August 2004 ... 12361243 262 CID Reman 4.3L 1987-90 Chevrolet B (LB4)(4.3Z) ... 1987-88 Chevrolet G (LB4)(4.3Z) 1987 Pontiac G (LB4)(4.3Z) 1987 ... Chevrolet, GMC CK1, R1,2, V1, RV1 (LB4)(4.3Z) 1987- ... 89 Chevrolet, GMC M1 (LB4) 1988 Chevrolet, GMC CK1,2, ... 3, V2 (LB4)(4.3Z) 1988-91 Chevrolet, GMC ST1 (LB4)(4.3Z) 1989-91 Chevrolet, ... GMC CK1,2 (LB4)(4.3Z) Exc. Emis. above 8500lb. GVW (NA4) ... 1987-90 Chevrolet, GMC G1,2,3 (LB4)(4.3Z) 1990 Chevrolet, GMC LM1 (LB4)(4.3Z ... ) 1991 Chevrolet, GMC G1,2,3 (LB4)(4.3Z) Exc. Emis. above 8500lb. GVW (NA4) ... Engine-Specific Content: Oil Pump Notes: Includes 21- ...

GOODWRENCH SERVICE REPLACEMENT ENGINES Section V Page 90 August 2004 ... 12361247 262 CID Reman 4.3L 1992 Chevrolet B (LB4)(4.3Z) 1992 ... Chevrolet, GMC CK1, ST1 (LB4)(4.3Z) 1992 Chevrolet, GMC CK2 (LB4) NA1 ... 1992 Chevrolet, GMC LM1 (LB4) 1992 Chevrolet, GMC G1,2, ... 3 (LB4)(4.3Z) Exc. Emis. above 8500lb. GVW (NA4) ... Engine-Specific Content: Oil Pump Notes: Includes 21- ... PSI Oil Pressure Bypass Valve. Engine not used on GMC Typhoon and Syclone ... of oil related parts: If the original engine failed either catastrophically or due ... to bearing failure, the engine oil cooler MUST BE REPLACED and the oil ... Brite) is the number one cause of 4.3L engine failure. Intake Manifold: For some ... engine assemblies (see service manual), sealer ...

GOODWRENCH SERVICE REPLACEMENT ENGINES Section V Page 91 August 2004 ... 12361249 262 CID Reman 4.3L 1993 Chevrolet, GMC ST1 (LB4)(4.3Z ... ) Engine-Specific Content: Oil Pump Notes: Includes 21- ... PSI Oil Pressure Bypass Valve. Engine not used on GMC Typhoon and Syclone ... of oil related parts: If the original engine failed either catastrophically or due ... to bearing failure, the engine oil cooler MUST BE REPLACED and the oil ... Brite) is the number one cause of 4.3L engine failure. Intake Manifold: For some ... engine assemblies (see service manual), sealer ... consumption by allowing oil from the engine valley to be drawn into the intake ... Since the plenum drain holes empty into cylinder #3 and #4, oil fouling will be greater ... on the spark plugs in these cylinders. Front Covers: 4.3 blocks with ten-bolt ...

GOODWRENCH SERVICE REPLACEMENT ENGINES Section V Page 92 August 2004 ... 12361252 262 CID Reman 4.3L 1993 Chevrolet B (LB4)(4.3Z) Engine ... of oil related parts: If the original engine failed either catastrophically or due ... to bearing failure, the engine oil cooler MUST BE REPLACED and the oil ... Brite) is the number one cause of 4.3L engine failure. Intake Manifold: For some ... engine assemblies (see service manual), sealer ... consumption by allowing oil from the engine valley to be drawn into the intake ... Since the plenum drain holes empty into cylinder #3 and #4, oil fouling will be greater ... on the spark plugs in these cylinders. Front Covers: 4.3 blocks with ten-bolt ... bolt plastic covers. On OBD II equipped engines, reluctor ring must also be transferred ...

GOODWRENCH SERVICE REPLACEMENT ENGINES Section V Page 93 August 2004 ... 12363728 262 CID Reman 4.3L 1994 Chevrolet, GMC CK1,2 (LB4)(4.3Z ... ) 1994 Chevrolet, GMC ST1 (LB4)(4.3Z) MY2, M30 1994 Chevrolet, GMC LM1 ( ... LB4)(4.3Z) M30 Engine-Specific Content: Oil Pump Notes: Includes 21- ... of oil related parts: If the original engine failed either catastrophically or due ... to bearing failure, the engine oil cooler MUST BE REPLACED and the oil ... Brite) is the number one cause of 4.3L engine failure. Intake Manifold: For some ... engine assemblies (see service manual), sealer ... consumption by allowing oil from the engine valley to be drawn into the intake ... Since the plenum drain holes empty into cylinder #3 and #4, oil fouling will be greater ...

GOODWRENCH SERVICE REPLACEMENT ENGINES Section V Page 94 August 2004 ... 12363730 262 CID Reman 4.3L 1994 Chevrolet, GMC LM1 (L35)(4.3W) ... M30 1994 Chevrolet ST1 (03-53)(L35)(4.3W) MY2, M30 1994 Chevrolet, GMC ST1 ( ... 06-16)(L35)(4.3W) M30 (exc. CTF) Engine-Specific Content: Oil Pump Notes: Includes 21- ... of oil related parts: If the original engine failed either catastrophically or due ... to bearing failure, the engine oil cooler MUST BE REPLACED and the oil ... Brite) is the number one cause of 4.3L engine failure. Intake Manifold: For some ... engine assemblies (see service manual), sealer ... consumption by allowing oil from the engine valley to be drawn into the intake ... Since the plenum drain holes empty into cylinder #3 and #4, oil fouling will be greater ...

GOODWRENCH SERVICE REPLACEMENT ENGINES Section V Page 95 August 2004 ... 12366017 262 CID Reman 4.3L 1994 Chevrolet, GMC ST1 (L35)(4.3W) ... M30, CTF 1995 Chevrolet, GMC ST1 (L35)(4.3W) M50, M30, NM8 (exc. ... NM8) 1995 Chevrolet, GMC ST1 (L35)(4.3W) M50, NM8, W99 (exc. NM8) 1995 ... Chevrolet, GMC LM1 (L35) M30 Engine-Specific Content: Oil Pump Notes: Includes 21- ... of oil related parts: If the original engine failed either catastrophically or due ... to bearing failure, the engine oil cooler MUST BE REPLACED and the oil ... Brite) is the number one cause of 4.3L engine failure. Intake Manifold: For some ... engine assemblies (see service manual), sealer ... consumption by allowing oil from the engine valley to be drawn into the intake ...

GOODWRENCH SERVICE REPLACEMENT ENGINES Section V Page 96 August 2004 ... 12515469 262 CID New Heavy Duty 4.3L 1985-89 Chevrolet, GMC P4 Eng Dress ... Kit (LSA)* 1990-93 Chevrolet, GMC CK2, P3 (LB4)(4.3Z), Emis. above ... 8500lb. GVW (NA4) 1991-93 Chevrolet, GMC G3 (LB4)(4.3A) Emis. above 8500lb. GVW ... (NA4) Engine-Specific Content: Front Cover, Oil Fill Cap, Oil ... Rocker Cover Notes: *Effective with engine codes ADF, AJZ, FLX, and XDF. ... of oil related parts: If the original engine failed either catastrophically or due ... to bearing failure, the engine oil cooler MUST BE REPLACED and the oil ... Brite) is the number one cause of 4.3L engine failure. Intake Manifold: For some ... engine assemblies (see service manual), sealer ...

GOODWRENCH SERVICE REPLACEMENT ENGINES Section V Page 97 August 2004 ... 88893272 262 CID New 4.3L 1996 Chevrolet, GMC P3 (L35)(4.3W) ... CPI, MT1* 1996-2000 Chevrolet, GMC CK1, S1 (L35) 1996-2000 Chevrolet, ... GMC G1,2 (L35) M30, NA1 (exc. ZK3) Engine-Specific Content: Front Cover, Oil Fill Cap, Oil ... replacing a 1998 and prior Goodwrench engine (12532552), also use 1-12557587 ... flywheel when replacing a Goodwrench engine (12532552) for P3 application. ... of oil related parts: If the original engine failed either catastrophically or due ... to bearing failure, the engine oil cooler MUST BE REPLACED and the oil ... Brite) is the number one cause of 4.3L engine failure. Intake Manifold: For some ... engine assemblies (see service manual), sealer ... consumption by allowing oil from the engine valley to be drawn into the intake ...

GOODWRENCH SERVICE REPLACEMENT ENGINES Section V Page 98 August 2004 ... 88893274 262 CID New 4.3L 1996-2000 Chevrolet, GMC, T1 (L35) ... Oldsmobile 1996-2000 Chevrolet, GMC LM1 (L35) Engine-Specific Content: ... Notes: When replacing a 1998 and prior engine, also use 1-12557587 flywheel for A. ... of oil related parts: If the original engine failed either catastrophically or due ... to bearing failure, the engine oil cooler MUST BE REPLACED and the oil ... Brite) is the number one cause of 4.3L engine failure. Intake Manifold: For some ... engine assemblies (see service manual), sealer ... consumption by allowing oil from the engine valley to be drawn into the intake ... Since the plenum drain holes empty into cylinder #3 and #4, oil fouling will be greater ...

GOODWRENCH SERVICE REPLACEMENT ENGINES Section V Page 99 August 2004 ... 88893275 262 CID New 4.3L 1996-99 Chevrolet, GMC S1 (LF6) M30 ... , M50 Engine-Specific Content: Oil Pan, Oil Filter, Front ... Notes: When replacing a 1998 and prior engine, also use 1-12557587 flywheel for A. ... of oil related parts: If the original engine failed either catastrophically or due ... to bearing failure, the engine oil cooler MUST BE REPLACED and the oil ... Brite) is the number one cause of 4.3L engine failure. Intake Manifold: For some ... engine assemblies (see service manual), sealer ... consumption by allowing oil from the engine valley to be drawn into the intake ... Since the plenum drain holes empty into cylinder #3 and #4, oil fouling will be greater ... on the spark plugs in these cylinders. Front Covers: 4.3 blocks with ten-bolt ...

GOODWRENCH SERVICE REPLACEMENT ENGINES Section V Page 100 August 2004 ... 88894118 262 CID New 4.3L 2001-02 Chevrolet, GMC G2,3 (L35)(4. ... 3W) MT1 Engine-Specific Content: Harmonic Balancer, Balance ... of oil related parts: If the original engine failed either catastrophically or due ... to bearing failure, the engine oil cooler MUST BE REPLACED and the oil ... Brite) is the number one cause of 4.3L engine failure. Intake Manifold: For some ... engine assemblies (see service manual), sealer ... consumption by allowing oil from the engine valley to be drawn into the intake ... Since the plenum drain holes empty into cylinder #3 and #4, oil fouling will be greater ... on the spark plugs in these cylinders. Front Covers: 4.3 blocks with ten-bolt ...

GOODWRENCH SERVICE REPLACEMENT ENGINES Section V Page 101 August 2004 ... 89017323 262 CID New 4.3L 2001 Chevrolet, GMC LM1 (L35) 2001- ... 02 Chevrolet, GMC T1 (L35) 2001-03 Chevrolet, GMC T1 ... (LG3) M30 2002 Chevrolet, GMC LM1 (LU3) Engine-Specific Content: ... of oil related parts: If the original engine failed either catastrophically or due ... to bearing failure, the engine oil cooler MUST BE REPLACED and the oil ... Brite) is the number one cause of 4.3L engine failure. Intake Manifold: For some ... engine assemblies (see service manual), sealer ... consumption by allowing oil from the engine valley to be drawn into the intake ... Since the plenum drain holes empty into cylinder #3 and #4, oil fouling will be greater ... on the spark plugs in these cylinders. Front Covers: 4.3 blocks with ten-bolt ...

GOODWRENCH SERVICE REPLACEMENT ENGINES Section V Page 102 August 2004 ... 89017331 262 CID New 4.3L 1997-99 Chevrolet, GMC P3 (L35) MT1 ... 1997-00 Chevrolet, GMC G2,3 (L35) MT1, NA4 (exc. ZK3) Engine ... Notes: When replacing a 1998 prior GW engine (12369214), also use flywheel (12557584 ... of oil related parts: If the original engine failed either catastrophically or due ... to bearing failure, the engine oil cooler MUST BE REPLACED and the oil ... Brite) is the number one cause of 4.3L engine failure. Intake Manifold: For some ... engine assemblies (see service manual), sealer ... consumption by allowing oil from the engine valley to be drawn into the intake ... Since the plenum drain holes empty into cylinder #3 and #4, oil fouling will be greater ...

GOODWRENCH SERVICE REPLACEMENT ENGINES Section V Page 112 August 2004 ... .0H) 1991-92 Cadillac D (L03)(5.0H) Engine-Specific Content: Front Cover, Oil Fill Cap, Oil ... Cover INSTALLATION INSTRUCTIONS This engine is built with 1993 production ... components. When servicing engine, use 1993 service parts. For "D" and "F ... pan and replace with pan from replaced engine or order oil pan kit, part number ... W thread sealer, part number 12345493. Engine built after 04/13/94 have roller timing ... bolt part number 9417950 must be used. Engines built with link timing chain must use ... and bolt part number 3874878. This engine is built to production point of build ... 305 CID New 5.0L 1987-95 Chevrolet, GMC G1,2 (L03)(5.0H) 1987 Chevrolet, GMC ... ,2 V1 (L03)(5.0H) 1988-95 Chevrolet, GMC CK1,2 (L03)(5.0H) Engine-Specific ...