Catalog: Bore Line Hole Making
Company/Brand: Ingersoll Cutting Tools
boring clamps in Bore Line Hole Making by Ingersoll Cutting Tools
inserts ycb1200r01 .472 90 yab1200r01 .472 140 ycb1600r01 .630 90 yab1600r01 .630 140 drill points included angle 90° 140° 90° 140° diameter .472 .472 .630 .630 drill point number ycb1200r01 yab1200r01 ycb1600r01 yab1600r01 grade application in 2005 2030 multi-purpose multi-purpose multi-purpose multi-purpose iiiiii for insert grade descriptions see page 86 hardware 90° and 140° angle drill point series ycb1200 yab1200 ycb1600 yab1600 for technical information see pages 91,92 and 93 clamping key kdcm-12-a kdcm-16-a 913

i diameters .2953 to 1.0197 3:1 replaceable point drills series y length to diameter ratio drilling coolant l3 l2 l1 d1 d3 d2 .2953 to .7047 range l3 l2 l1 d1 d2 d3 .7087 to 1.0197 range d1 nom dia inch mm .2953 3110 .3150 3307 .3346 3504 .3543 3701 .3740 3898 .3937 4094 .4134 4291 .4331 4488 .4528 4685 .4724 4882 .4912 5079 .5118 5276 .5315 5472 .5512 5669 .5709 5866 .5906 6260 .6299 6654 .6693 7047 .7087 7441 .7480 7835 .7874 8228 .8268 8622 .8661 9016 .9055 9409 .9449 9803 .9843-1.0197 7,5-7,9 8,0-8,4 8,5-8,9 9,0-9,4 9,5-9,9 10,0-10,4 10,5-10,9 11,0-11,4 11,5-11,9 12,0-12,4 12,5-12,9 ...

diameters .2953 to 1.0197 length to diameter ratio 5:1 drilling coolant l3 l2 l1 d1 d3 d2 .2953 to .7047 range l3 l2 l1 d1 d3 d2 .7087 to 1.0197 range d1 nom dia inch mm .2953 3110 .3150 3307 .3346 3504 .3543 3701 .3740 3898 .3937 4094 .4134 4291 .4331 4488 .4528 4685 .4724 4882 .4912 5079 .5118 5276 .5315 5472 .5512 5669 .5709 5866 .5906 6260 .6299 6654 .6693 7047 .7087 7441 .7480 7835 .7874 8228 .8268 8622 .8661 9016 .9055 9409 .9449 9803 .9843-1.0197 7,5-7,9 8,0-8,4 8,5-8,9 9,0-9,4 9,5-9,9 10,0-10,4 10,5-10,9 11,0-11,4 11,5-11,9 12,0-12,4 12,5-12,9 13,0-13,4 13,5-13,9 14,0-14,4 14,5-14,9 ...

i diameters .3937 to 1.0197 8:1 replaceable point drills series y length to diameter ratio drilling coolant l3 l2 l1 d1 d2 .3937 to .7047 range l3 l2 l1 d1 d3 d2 .7087 to 1.0197 range d1 nom dia inch mm .3937 4291 10,0-10,9 .4331 4685 11,0-11,9 .4724 5079 12,0-12,9 .5118 5472 13,0-13,9 .5512 5866 14,0-14,9 .5906 6260 15,0-15,9 .6299 6654 16,0-16,9 .6693 7047 17,0-17,9 .7087 7441 18,0-18,9 .7480 7835 19,0-19,9 .7874 8228 20,0-20,9 .8268 8622 21,0-21,9 .8661 9016 22,0-22,9 .9055 9409 23,0-23,9 .9449 9803 24,0-24,9 .9843-1.0197 25,0-25 9 d3 l1 body number 8:1 yd1000080c0r01 yd1100088c0r01 ...

i diameters .2953 8228 3.5:1 slip fit drills series y length to diameter ratio coolant l3 l2 d1 d2 l1 d1 nom dia inch .2953 3110 .3150 3307 .3346 3504 .3543 3701 .3740 3898 .3937 4094 .4134 4291 .4331 4488 .4528 4685 .4724 4882 .4921 5079 .5118 5276 .5315 5472 .5512 5669 .5709 5866 .5906 6260 .6299 6654 .6693 7047 .7087 7441 .7480 7835 .7874 8228 part number yd0750026sdr00 yd0800028sdr00 yd0850029ser00 yd0900031ser00 yd0950033sfr00 yd1000033sfr00 yd1050034sgr00 yd1100036sgr00 yd1150038shr00 yd1200042shr00 yd1250042sjr00 yd1300042sjr00 yd1350044skr00 yd1400048skr00 yd1450050slr00 yd1500052slr00 ...

i torque key the number of drill point indexes is dependent on machine rigidity workpiece stability and clamping machining parameters workpiece configuration material coolant coolant pressure and proper drill application it is recommended to use the torque key for inspection purposes only not as a substitute for the standard key provided with each drill body torque keys are available for checking minimal clamping torque if a click is not heard or felt while slowly unclamping with the torque key the drill must be replaced key part number tkdcm-8 tkdcm-9 tkdcm-10 tkdcm-11 tkdcm-12 tkdcm-13 tkdcm-14 ...

i tap drills m8-m24 unc/unf 3/8 7/8 tap drill/chamfer combo series y combine tap drilling and chamfering in one operation chamfering drilling coolant metric thread size d1 nom nom point point size size inch mm .2677 .3346 .4016 .4724 .5512 .6890 .8268 6,8 8,5 10,2 12,0 14,0 17,5 21,0 body number general purpose drill point d1 point range l1 full dia to chamfer l2 full dia to top of chamfer .972 1.138 1.264 1.465 1.622 1.728 1.984 l3 ext d2 l4 d3 oal shank shank chamfer pocket clamping dia dia dia size key mm m8 m10 m12 m14 m16 m20 m24 inch thread size yc0680021skr00 yc0830026skr00 yc1000030skr00 ...

i chamfer hole diameters .394 to .787 chamfer rings series cb chamfer rings combine drilling and chamfering in one operation chamfering d h ring number cb100-01 cb105-01 cb110-01 cb115-01 cb120-01 cb125-01 cb130-01 cb135-01 cb140-01 cb145-01 cb150-01 cb160-01 cb170-01 cb180-01 cb190-01 cb200-01 a fits quik·twist drill series yd1000 yd1050 yd1100 yd1150 yd1200 yd1250 yd1300 yd1350 yd1400 yd1450 yd1500 yd1600 yd1700 yd1800 yd1900 yd2000 maximum chamfer size .06 x 45° ...

i single flute brazed gun drills diameter range inch Ĝ0.100 to Ĝ1.575 length range inch 5.9 to 118.0 driver advantages · hole tolerance of it7 to it9 attainable · excellent straigtness and concentricity · reduced true position deviation · surface finish ra 0.4 to 1.6 easily achieved · often eleiminates secondary reaming operation the carbide cutting tip available with 4 different standard cutting geometries 8 different standard pad forms and 4 coating options for a multitude of possibilities extension tube the extension tube designed with a crimped v flute and large coolant ports the hardened ...

i standard gun drill drivers for gun drill machines driver type drawing dxl .236x1.181 .394x1.575 .630x1.772 .750x2.748 .984x2.756 1.00x2.748 1.25x2.748 1.50x2.748 driver code 53 54 55 56 57 58 59 60 carbide tipped gun drills solid carbide gun drills l central clamping surface 15° d · · · · · · · · · frontal clamping surface 15° l d .630x1.968 .394x1.968 m6x0.5 .394x2.362 m6x0.5 .500x1.968 m6x0.5 .630x3.150 m10x1 .984x3.937 m16x1.5 1.417x4.724 m24x1.5 .394x2.677 m6x0.5 .630x3.543 m10x1 .984x4.409 m16x1.5 1.417x5.315 m24x1.5 .984x2.756 1.26x2.756 .500x1.500 .630x2.756 .750x2.748 .787x2.756 .500x1.500 ...

i gun drill troubleshooting guide hole problems drill problems cratering built-up edge damaged wear pad flute bending drill heat excessive flank wear excessive corner wear excessive margin wear poor drill life chipping breakage possible cause poor clamping insufficient coolant flow low coolant pressure incorrect coolant type feed fluctuations too high feed too low feed spindle speed too high spindle speed too ...

i er collet sealed collet application for use with solid and coolant through tools ideal for high speed machining as well as conventional machining can be used on machining centers lathes and other machine types advantages · can be used with high pressure coolant 1450 psi max · designed for use with weldon shanks notes cylindrical shanks and whistle notch styles features · front sealed design · .040 1mm range · improved coolant delivery can increase tool life · two styles available er jet and jet2 · minimum clamping length 2x shank diameter to insure minimum run-out and maximum clamping · when ...

i er collet er top clamping nut din 6499 description precision er retention nut two-piece design incorporating a specialized two-piece friction mechanism which is self centering features · friction/bearing design offers 50 100 greater torque transfer than conventional er collet chucks · balanced allowing much higher rpm due to unique extractor teeth · compact style no longer than standard er retention nut · designed for use with sealed collets operation always insert collet into nut before threading nut onto the collet chuck extractor teeth extractor teeth collet groove assembly procedure 1 angle ...

i er collet er top clamping nut din 6499 important do not insert any er collet parallel to the extractor ring damage to the ring and teeth may occur when removing the nut during disassembly the collet will easily release from the ring to disassemble 1 after removing the nut/collet assembly from the collet chuck align the engraved diamond d with a key slot e on the nut 2 place the nut/collet on a flat surface as shown in figure f 3 insert a flat blade screwdriver between the nut and collet 4 using a minimum force tilt the screwdriver outward while applying opposite pressure by hand to remove ...

i er collet er spring collets din 6499 .0004 46-48 hrc ra 4µin er50-spr designation er50 spr .396 474 er50 spr .474 553 er50 spr .553 632 er50 spr .632 711 er50 spr .711 789 er50 spr .789 868 er50 spr .868 947 er50 spr .947-1.025 er50 spr 1.025-1.102 er50 spr 1.102-1.181 er50 spr 1.181-1.260 er50 spr 1.260-1.338 er-ex single-diameter spring collets diameter range 13/32 7/16 396 474 1/2 17/32 474 553 9/16 5/8 553 632 21/32 11/16 632 711 3/4 25/32 711 789 13/16 27/32 789 868 7/8 15/16 868 947 31/32 1 947-1.025 1-1/16 1.025-1.102 1-1/8 1.102-1.181 1-1/4 1.181-1.260 1-5/16 1.260-1.338 diameter ...

i guidelines series fak and series y z-axis doc to spot diameter chart fak included angle .060 .090 .120 .150 .210 82° 90° 118° 135° 144° .035 .030 .018 .012 .010 .052 .045 .027 .019 .015 .069 .060 .036 .025 .019 .086 .075 .045 .031 .024 .121 .105 .063 .043 .034 d spot diameter .270 .330 .390 .155 .135 .081 .056 .044 .190 .165 .099 .068 .054 .224 .195 .117 .081 .063 .480 .276 .240 .144 .099 .078 .570 .660 .750 .328 .285 .171 .118 .093 .380 .330 .198 .137 .107 .431 .375 .840 .420 z-axis doc is measured to theoretical sharp corner z-axis doc to spot diameter chart spot in d1 cutter dia included ...

i chamfer rings drilling and chamfering in one operation mounting instructions 1 insert the chamfer ring on the drill body and slide to the desired position 1 2 rotate the ring clockwise until the stopper engages the flute edge 3 tighten the ring clamp screw according to the maximum tightening torque indicated in the table below 4 mount the chamfer insert torque 35 in lbs 5 mount the qwik·twist drill point 1 mount the ring on the drill body subject to the limitations shown in the drawing to the right and the position possibilities in the table chamfer ring position range on the next page maximum ...

i i construction chamfer shank slip fit drill set-up adjustment i chamfer shank slip fit drill initial set-up 1 2 3 1 unscrew the chamfer shank side lock screw the chamfer insert screws and remove inserts insert the proper slip fit drill into the chamfer shank and position it against the rear adjusting screw slightly tighten the side lock screw for initial tension with the slip fit drill 2 in order to achieve symmetrical positioning of the chamfering inserts and to avoid edge damage tighten the insert screws gradually and alternately from side to side insuring the inserts are tightly clamped ...