diameters .375 to .625 solid carbide flat bottom plunging tip cutting edge length .38 to .60 series 45v cutting edge radius .031 r plunging coolant thru 3° t1 d1 h9 d2 r l1 l2 d1 nominal diameter .375 .500 .625 cutter number 45v-3738t6ra03 45v-5045t8ra03 45v-6260trra03 effective 2 2 2 d2 neck diameter .364 .480 .600 l1 cutting edge length .38 .45 .60 t1 thread size t06 t08 t10 l2 extension length .48 .60 .75 r corner radius .031 .031 .031 wrenches order separately optional torque wrench dt-90-05 dt-130-07 dt-250-08 thread size t06 t08 t10 wrench part no ws-0029 ws-0030 ws-0044 torque in lbs 90 130 250 4
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operating and indexing tip guidelines operating guidelines material aluminum cast iron specifications 7075 t6 6061 t6 2024 gray nodular low carbon 1018 8620 high carbon f-6180 alloyed steel 4140 4340 tool steel a-6 d-1 d-2 300 series 304 316 400 series 15-5 ph 13-8 ph inconel hastelloy waspalloy 6al-4v hardness brinnel 150-250 150-250 150-250 250-400 150-300 up to 300 up to 300 coolant yes no no no no no no yes no yes yes yes sfm 1300-6000 300-800 300-600 500-800 400-700 500-800 500-800 300-700 400-600 200-400 75-120 100-150 feed per insert .0025 0035 .002 004 .002 0035 .002 004 .0015 004 .0015 004 .0015 004 .0015 004 .002 004 .002 004 steel stainless steel nickel alloys titanium indexing tip guidelines step 1 screw tip into shank until finger tight note a .010 gap step 2 use wrench to torque approximately 1/4 turn creating a simultaneous fit step 3 use .001 shim stock to check the simultaneous fit at the intersection of the tip and the shank the shim should not be able to enter th
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diameters 1.00 to 1.25 modular plunging cutter series dhu top-on style cutting edge length .34 insert corner .031 r plunging coolant thru l 1.5º t1 d ap d effective diameter 1.000 1.250 cutter number dhu-10012x7r01 dhu-12015x8r01 number of inserts 2 3 t1 adaption m12 m16 l overall length 1.250 1.500 ap 0.34 0.34 wrench size 18mm 25mm inserts shlt090408n-fs .181 .372 grades insert number shlt090408n-fs shlt090416n-fs application strong neutral geometry strong neutral geometry corner .031r .062r in 1030 2005 6515 hardware insert screw part no sm40-080-30 torque 30-35 in lbs driver part no tx-t15t tx-15 8
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diameters 1.25 to 1.50 modular plunging cutter cutting edge length .40 series dhu top-on style insert corner .031 r .062 r plunging coolant thru l 1.5º t1 d ap d effective diameter 1.250 1.500 cutter number dhu-12015x8r02 dhu-15017x8r02 number of inserts 2 3 t1 adaption m16 m16 l overall length 1.500 1.750 ap 0.40 0.40 wrench size 22mm 22mm inserts shlt1104 n-fs .181 .435 shlt110408tn-hr .181 .434 grades insert number shlt110408n-fs shlt110416n-fs shlt110408tn-hr application strong neutral geometry strong neutral geometry double positive geometry corner .031r .062r .031r in 1030 2005 6530 6515 hardware insert screw part no sm40-093-20 torque 30-35 in lbs driver part no ds-t15t tx-15 9
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modular extensions extension lengths 30mm 1.181 35mm 1.378 40mm 1.575 coolant thru l1 t1 d1 t2 t1 external thread m10 m12 m16 t2 internal thread m10 m12 m16 part number m0d10m0d10sa035 m0d12m0d12sa040 m0d16m0d16sa040 l1 extension length 35mm 1.378 40mm 1.575 40mm 1.575 d1 connection diameter 18mm 0.71 21mm 0.82 29mm 1.14 wrench size 15mm 18mm 25mm 11
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diameters 2.00 to 4.00 plunging cutter series dhu cutting edge length .53 insert corner .031 r .062 r .125 r plunging d3 k coolant thru h 1.5º ap d1 d1 effective diameter 2.000 2.500 3.000 4.000 cutter number dhu-20017d1r01 dhu-25017d1r01 dhu-30017d3r01 dhu-40020d4r01 number of inserts 4 5 6 8 system d3 bore diameter 0.75 0.75 1.00 1.25 keyway dimension 0.31 0.31 0.38 0.50 h height 1.750 1.750 1.750 2.000 standard retention bolt sd06-46 sd06-46 sd08-46 sd10-47 coolant-thru retention bolt sd06-89 sd06-89 sd08-92 sd10-99 ap .53 .53 .53 .53 can be used with order separately inserts shlt1405 n-fs .229 .560 shlt140508tn-hr .229 .560 insert number shlt140508n-fs shlt140516n-fs shlt140532n-fs shlt140508tn-hr shlt140516tn-hr grades application strong neutral geometry strong neutral geometry strong neutral geometry double positive geometry double positive geometry corner 0.031r 0.062r 0.125r 0.031r 0.062r in 1030 2005 6515 6530 hardware insert screw part no sm50-127-10 torque 40-45 in lbs
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diameters 2.00 to 6.00 plunging cutter series vhu cutting edge length .47 .23 or less for 90° shoulder insert corner .031 .063 .125 r plunging d1 nominal diameter right-hand rotation 2.00 2.50 3.00 4.00 5.00 6.00 left-hand rotation 2.00 2.50 3.00 4.00 5.00 6.00 can be used with cutter number vhu-20015d1r01 vhu-25015d1r01 vhu-30020d3r01 vhu-4001958r01 vhu-5001958r01 vhu-6001958r01 vhu-20015d1l01 vhu-25015d1l01 vhu-30020d3l01 vhu-4001958l01 vhu-5001958l01 vhu-6001958l01 system k1 keyway .32 .32 .38 .63 .63 .63 .32 .32 .38 .63 .63 .63 number of inserts 4 5 5 7 9 11 4 5 5 7 9 11 h height 1.570 1.570 2.000 1.970 1.970 1.970 1.570 1.570 2.000 1.970 1.970 1.970 d2 bore diameter .750 .750 1.000 1.500 1.500 1.500 .750 .750 1.000 1.500 1.500 1.500 retention bolt sd06-46 sd06-46 sd08-47 sd06-46 sd06-46 sd08-47 note rh plungers can use remaining insert edges from a rh 0° lead 6k6v 6k5v or 4w2a cutter if using long edge v-max use a rh insert in a lh tool and a lh insert in a rh tool inserts
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diameters 2.00 to 4.00 plunging cutter series shu cutting edge length .400 2.00 2.50 .600 3.00 4.00 insert corner .063 r plunging coolant thru d2 k1 h ap d1 d1 nominal diameter cutter number k1 keyway .32 .32 .38 .63 number of inserts 4 5 5 7 h height 1.570 1.570 2.000 2.250 d2 bore diameter .750 .750 1.000 1.500 retention bolt sd06-46 sd06-46 sd08-47 sd12-82 coolant-thru retention insert bolt size sd06-89 sd06-89 sd08-92 sd10-99 dpm324 dpm324 dpm434 dpm434 ap .375 .375 .590 .590 right-hand rotation 2.00 shu-20015d1r01 2.50 shu-25015d1r01 3.00 shu-30020d3r01 4.00 shu-4001958r01 can be used with order separately system inserts dpm324l050 .250 dpm434l050 .300 .500 .400 .551 .709 grades insert number dpm324l050 dpm434l050 corner .063r .063r in 1530 2005 2015 hardware insert number dpm324l050 dpm434l050 insert screw part no sm40-120-20 se02-81 dpm324 sm50-160-10 se03-70 dpm434 torque 25-30 in lbs dpm324 35-40 in lbs dpm434 driver part no ds-t15t tx-15 dpm324 ds-0034 tx-20 dpm434 16
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operating parameters grades s-max insert series dpm324 material gray cast iron nodular low carbon 1018 8620 high carbon f-6180 nitralloy 52100 steel alloyed steel 4140 4340 6150 tool steel a-6 d-1 d-2 p-20 300 series 304 316 stainless steel 400 series 15-5 ph 17-4 ph 13-8 ph nickel alloys titanium inconel 600 706 718 903 hastelloy waspalloy 6al-4v 150-300 250-400 up to 300 up to 300 250-400 .003 006 300-600 200-250 75-120 100-150 .004 008 .003 006 .003 006 2 2 1 1 2 1 may not be required at high speeds yes yes yes .005 010 150-250 250-400 150-280 300-650 250-500 200-350 .005 012 .005 010 .005 008 1 2 no brinell hardness sfm 400-750 feed per insert 1 in 201 in 5 204 in 0 200 5 coolant 2 no in order of preference grades s-max insert series dpm434 material gray cast iron nodular low carbon 1018 8620 high carbon f-6180 nitralloy 52100 steel alloyed steel 4140 4340 6150 tool steel a-6 d-1 d-2 p-20 300 series 304 316 stainless steel 400 series 15-5 ph 17-4 ph 13-8 ph nickel alloys titanium i
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heavy-duty modular tooling system · strong drive pin design with 3-point clamping and self centering connections · change cutter heads right on the spindle · resists bending forces uniformly · transmits axial forces from cut-to spindle · equipped with coolant-through refer to www.ingersoll-imc.com bro-025 or main catalog for information about 19
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ingersoll cutting tools for the americas marketing technology center 845 s lyford road rockford il 61108-2749 u.s.a tel 815.387.6600 fax 815.387.6968 email info@ingersoll-imc.com internet www.ingersoll-imc.com ingersoll cutting tool ltd 4510 rhodes drive unit #100 windsor ontario n8w 5k5 canada tel 519.974.1019 fax 519.974.2260 ingersoll cutting tools de méxico s.a de c.v carr saltillo monterrey km 5.5 local 2 y 3 saltillo coahuila c.p 25200 méxico tel 844 432.2546 844 432.2547 fax 844 432.2544 ingersoll cutting tools for europe marketing technology center ingersoll werkzeuge gmbh kalteiche-ring 21-25 35708 haiger germany tel 02773.742 0 fax 02773.742 812/814 email info@ingersoll-imc.de internet www.ingersoll-imc.de bro-034 8-06 7809822 printed in israel
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