Page 6 of JE Pro Seal Catalog by JE Pistons
7
RING FUNCTIONS
VERTICAL
GAS PORTS
FIGURE 7
FIGURE 8
LATERAL
GAS PORTS
RING ROTATION
Ring rotation is critical for the distribution of heat to lower
temperature sections of the piston and the cylinder wall. If the
rings were stationary in the ring groove, the piston and cylinder
wall would experience excessive heat in localized areas. This
condition can cause scuffing of the cylinder wall, premature wear,
piston to ring microwelding and possibly ring butting. The rate at
which the ring rotates is determined by the piston rods, friction
between the ring sides, bore finish, and cross hatch angle.
TOP RINGS CONTINUED
GAS PORTING
Combustion pressure can be directed behind the top ring with the
addition of vertical or lateral gas ports on the piston. Vertical gas ports
are small holes drilled into the top (or deck side) of the piston that lead
to the back of the top ring groove. These holes allow combustion
pressure to enter the top ring groove directly behind the ring on the
combustion stroke forcing the ring face against the cylinder wall for
maximum seal (fig. 7). Lateral gas ports perform the same function by
providing a pathway for the combustion pressure to enter the ring
groove with less interference (fig. 8). Gas ports are extremely beneficial
when using reduced radial width and low tension top rings. They aid in
ring seal on the combustion stroke while reducing friction and drag on
the remaining strokes that can rob the engine of horsepower. As a
general rule, vertical gas ports are mainly used in drag race applications
while lateral gas ports are used for circle track and endurance racing
(vertical gas ports tend to plug with carbon more than lateral gas ports
and are usually application specific).
Ring Rotation
A coarse pattern will
cause fast ring rotation
A fine pattern will cause
slow ring rotation
Side View
PISTON RING SURFACE
PISTON RING LAND SURFACE
MICROSCOPIC PEAKS
ON SURFACES
GAS AND OIL
HIGH AREA ATTACHED TO RING
SCALE OF HIGH AREA ON SURFACE IS MICRO INCHES
Piston Ring
Piston Ring Groove
WHAT IS MICROWELDING?
Micro-welding occurs when piston material from the ring groove transfers onto the axial side surface of the ring itself. As a result, ring rotation begins
to deteriorate followed by increased blow-by due to the ring losing bore conformity and torsional twist. As material transfer continues, axial clearance
disappears and the ring will eventually become lodged in place, having welded itself to the groove. Micro-welding is typically seen only on top rings and
is most common where the axial clearance between the ring and its groove become too tight for the conditions or application. In order to help alleviate
this problem, JE offers our exclusive Ultra Groove machining process to vastly reduce the microscopic waves and bumps left by conventional machining
methods. To further improve ring groove quality, JE offers hard anodizing of the piston top ring groove, which creates a very hard, durable contact surface.
When combined with our UFR or CFR rings, axial clearances can be greatly reduced while also significantly reducing the possibility of micro-welding.
[close]