ta bleofcontenta accelerator engine simulation software 114 adapter head kit case boring 143 adjusting screw shifter arm 105 alignment tool balancer shaft 147 alignment tool cam bearing bushing 131 alignment tool cam gear 126 alignment tool ignition switch housing 118 alignment tool powertrain 181 alignment tool rod 137 alignment tool tappet block135 alignment tools chain and belt 181 bearing main drive gear 101 bearing mainshaft case 101 bearing pinion shaft 68 bearing split needle 101 bearing wheel and swingarm 71 bearings roller 68 bearings main drive gear and countershaft roller 99 bearings mainshaft end bearing 99 bearings outer twin cam 74 bearings rod twin cam 6 134 drill bit jobber h.s.s no.31 127,134 pinion bushing drill jigs 134 pushrod cover seal/seat cutter 135 tappet block alignment tool 135 tappet block cutter 135 tappet guide puller tool 135 cam bearing and bushing alignment tool 131 cam cam cam tool cam cam cam cam cam crank sprocket lock tool 131 assembly tool 132 b
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f orgedpi st onsets evolution® pistons recommended jims® tools for piston rings and wrist pins wrist pin clips and wrist pin bushings twin cam® no.1287 torque plates no.1051 connecting rod bushing tool no.1726-3 wrist pin bushing reamer tool 3 race only no.1276 wrist pin remover installer tool no.1235 piston ring expander tool jims® forged 2618 aluminum pistons add unquestioned reliability to stock and performance evolution® engines each set includes pistons rings wrist pins and wrist pin clips the 106 kit is listed as while supplies last please call in for special reduced pricing no.1599k replacement wrist pin clips 4-pack for all piston sets below evo 80 pistons part no no.1555 no.1555a no.1555b bore 3.5 std 3.5 005 3.5 010 stroke pin o.d rings 4.25 .792 no.1461 4.25 .792 no.1462 4.25 .792 no.1463 c/r 10:1 10:1 10:1 no.1236 piston ring compressor tool no.1765 piston ring groove cleaner tool no.1284 rod holder tool no.1164 piston support plate tool no.1148 rod ali
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p ow erglide tm ta ppetinform at i o n hydraulic tappet adjustment install tappets per h-d® service manual · if the pushrods you are using are adjustable proceed as follows · with the powerglidetm tappet installed start with the front tappet at the lowest point on the cam and extend the pushrod to zero lash no up and down play but has a light spin · extend the pushrod adjuster 15 wrench flats if pushrods have 24 threads per inch 17 wrench flats if pushrods have 28 threads per inch 18 wrench flats if pushrods have 32 threads per inch 21 wrench flats if pushrods have 36 threads per inch 24 wrench flats if pushrods have 40 threads per inch and 30 wrench flats if pushrod has 52 threads per inch tighten lock nut note popular pushrod adjustments on next page important note this adjustment will make the pushrod tight which will bleed the hydraulic lifter it can take 5-15 minutes or longer to bleed off it is very important that the engine is not rotated while pushrods are tight the pushrod wi
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crank pins special design late big twin model crank pins includes aftermarket flywheels part no 23961-80as year/application big twin 1981-99 oiling holes 3 hole 180 degree o.d 1.2495 use with nut 23969-93 use with key 2187k special 180 degree oiling design that better lubricates your bearing diameter 10 23961-80as 23960-29 23960-54 23960-80a3 recommended jims tools for crankpins pinion or sprocket shafts and flywheel ® part no description no 94555-55a pinion gear nut socket tool no 96830-51 no 2237 no.1665 no.1666 no.1070 no.1034 no 974 no.1071 no.1029-ts no.1030-ts no.1031-ts no.1032-ts no.1033-ts no 2324 pinion gear installer puller tool big twin pinion gear locker tool xl buell® pinion gear locker tool xl buell® pinion gear locker tool flywheel truing stand tool sprocket shaft holder tool sprocket shaft/flywheel holder tool flywheel rebuilding jig tool big twin flywheel socket tool big twin flywheel socket tool big twin flywheel socket tool big twin flywheel socket tool xl flywhe
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oil pump jims® fully cnc machined billet oil pumps this flow pro 1 will give an increase in oil return scavenge volume over stock pumps features · increase horsepower by decreasing drag on the flywheels and other rotating parts · polished or oem style black wrinkle billet 6061-t651 aluminum cnc machined to exact tolerances for the strongest most durable wear resistant oil pumps · matched feed and return gears individually matched to each body available for late 1973-present big twins use on 74 to 140 motors 1981 present bolts on with no modification note 1973-80 cases will require a simple drilling for oil drain hole no.1711e polished oil pump body use on big twin 1973-91 no.1711eb black oil pump body use on big twin 1973-91 no.1711l polished oil pump body use on single cam big twin 1992-99 no.1711lb black oil pump body use on single cam big twin 1992-99 note see tools for oil pump work on previous page note no provision in the cover for front or rear chain oiling polished bl
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transmission races bushings transmission drive gear bushing transmission main bearing race standard o.d is 1.5635 i.d is 1.3045 the amount of the press fit in the trans case will determine the amount of line lapping required to fit new bearing and mainshaft use jims® tool no.34810-84 to install race no.35105-52 use on sportster® and k model 1954-83 no.35105-525 oversize 005 no.35105-5232 oversize 032 after installing jims® bushing no.35094-65 with jims tool remover and installer no.1005 the i.d of bushing must be honed to size for a running clearance on mainshaft of .0017 to .0025 with a 32 or better finish no.35094-65 use on big twin 1931-86 4-speed transmission mainshaft gear bushing for second and third gears after installing jims® bushing no.35094-65 with jims tool remover and installer no.1005 the i.d of bushing must be honed to size for a running clearance on mainshaft of .0017 to .0025 with a 32 or better finish no.35322-38 use on big twin 1938-early 1979 length see b
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v alve train tools mini valve spring tester hex design for more versatile handling and applications can be used in a vice arbor or drill press cylinder body and piston are manufactured from 2024 aluminum and a steel perch to provide years of service includes instructions protective rubber gauge boot reduces shock to gauge during handling and use no.1090 0-600 psi spring tester with drill-press flange conical valve spring collar add this collar to your jims® valve spring compressor tool no.9660036b to remove and replace valves and conical valve springs bee hive h-d® no.18245-02 or h-d® no.18245-02 a must-have tool for safe valve work no.988 use on all 2005-present big twins except s.e models use on all 2004-present xl s use on all 2003-present buell® twins except 1125r see page 25-27 for jims® beehive springs 6 includes 12mm and 14mm hoses dual gauge leakdown tester this tester is a superior 2-1/2 diameter dual gauge design incorporating an inthe-field adjustable right hand gauge a pr
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cylinder case boring tools upgrade kits for your case bore tool below is an explanation of components that can be added to jims® case boring tools jims® has provided you with the opportunity to save time and money by providing the following upgrade kits 1 2 if you already have tool no 1177 and would like to bore a 2006 thru 2007 dynatm and 2007 flh or a 2007 softail® model you need to obtain jims® tool no.1430 parts available separately no 1 2 3 qty 1 2 1 description primary side plate 1/4 allen screw instruction sheet part no 1408-1 2133 1177-is 11 5 4 1 jims® 120 to 131 twin cam® race case boring tool this tool allows you to bore a jims® 120 race engine case for the installation of jims® 131 cylinder kits no.1400 this tool will bore all alpha and jims® evo motor mount twin cam® race cases 7 3 2 8 6 if you already have tool no.1409 and would like to bore twin cam® engine cases 1999-07 all models you will need to obtain jims® tool no.1431 parts available separately no 1 2 3 4 5 6
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clutch hub puller tools letters lasered on face for easy identification 2 3 3 1 2 1 4 clutch hub puller use to remove wet and dry clutch hub without removing clutch release rod 4 bolts included for dry clutch removal no.95960-52c use on all big twin 1936-90 parts available separately no 1 2 3 4 5 qty 1 1 1 4 1 description puller screw end pusher puller plate bolt dry clutch removal instruction sheet part no 1024 2042 95960-52c-3 2041 95960-is clutch hub puller tool lettered for removal of listed items no.1004a abcdefg 45 clutch big twin clutch all 3 5 10 fingers big twin alternator cover sportster® transmission sprocket big twin motor sprocket sportster® clutch early sportster® clutch late and many more applications parts available separately no 1 2 3 4 qty 1 1 1 1 description plate screw harden tip instruction sheet part no 1004a-1 1024 1025 1004-is 19 v-rod® clutch hub alignment tool use to align the clutch plates during assembly of the clutch basket no.1130 use on all v-
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modular engine stands complete modular engine transmission stand kit as pictured this kit includes no 992 no.1138 no.1139 no.1140 no.1141 no.1142 no.1144 twin cam® transmission stand base stand taller single cam big twin cradle twin cam® a cradle sportster® and buell® cradle twin cam® b engine stand 5 6 speed transmission this kit provides a solid and versatile work center for a variety of engine types with this kit an engine builder can freely position complete engines and transmissions into the most optimum working position the base stand allows 360º of rotation while the modular cradles swivel and lock in 180º 90º and 45º angles the base easily bolts to a work bench and comes ready to use with all hardware included each piece is constructed from high quality steel no.1145 complete engine transmission stand kit use on all twin cam® a b big twin and sportster® engine cases and 5-speed 6-speed transmissions individual base cradles and stands base stand no.1138 use on
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