Stellram Focused Milling Brochure - Metric 2015 by Kennametal

More catalogs by Kennametal | Stellram Focused Milling Brochure - Metric 2015 | 32 pages | 2015-11-26

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Kennametal Inc.
1600 Technology Way
Latrobe, PA USA 15650
Phone: (01)-724-539-5000
http://www.kennametal.com/

Stellram Focused Milling Brochure - Metric 2015 is listed under these categories

Industrial Supply > Manufacturing & Metalworking

Featured catalog pages of Stellram Focused Milling Brochure - Metric 2015

application guide chamfer contour copy 3d face full Ø plunge helical interpolation helical interpolation with bore hole plunge pocket ramp shoulder profile shoulder profile/slot slot shoulder spiral circular t-slot trochoidal patented x-grade insert technology 3-times the metal removal rate titanium and nickel based alloys are some of the toughest machining jobs on earth and it is a rare element a member of the platinum family called ruthenium that is one of the key ingredients used in our patented x-grade™ technology cutting tools we combine ruthenium with cobalt to form an exclusive binder that cements our engineered carbide formulas in the making of these inserts 2 kmst-007_focusbrometric_nocartridges.indd 2 x-grade inserts provide unmatched performance in cutting difficult to machine materials www.kennametal.com 4/25/14 10:20

7792 patented high feed milling how high feed cutters work the patented design of high feed cutters and inserts combine to drive the cutting forces axially into the spindle this allows even less rigid machines to outperform newer machines with conventional cutters by taking high feed shallow cuts • 5 times the feed rate of conventional face mills • high feed shallow cuts • dramatically reduced cycle times • reduced vibration • better quality parts in less than half the time • twice the tool life or more hard case the ti alpha barrier the alpha casing which forms during the cooling of the titanium billet and varies in thickness and hardness creates nearly impossible machining conditions the previous most cost effective solution was to chemically remove it with acid an aerospace customer was using our x-grade inserts with our top performing button cutter on several titanium applications this was our benchmark to test the 7792 here’s how the

high feed grades gh2 n uncoated micrograin – tough and able to handle high pressure vibration and shock x400 p p h coating type pvd tialn – designed for high metal removal rates and interrupted cuts x500 m s coating type cvd tin-tic-tin – high level of shock resistance operates at low to medium cutting speeds high metal removal rates sc3025 k coating type cvd tin ticn al2o3 – multi-layer cvd coating offers wear and abrasion resistance sc6525 p p k coating type cvd tin-ticn-al2o3 – high performance machining at elevated surface speeds sp6519 m coating type pvd tialn – super nano coating is extremely hard for unmatched performance and virtually eliminates residual stress material guide – key to recommended inserts material designation p unalloyed steels p alloyed steels 8 kmst-007_focusbrometric_nocartridges.indd 8 m stainless steels m ph stainless k cast irons n aluminum alloys s high temp alloys h hard materials

77 family vrd vr anti-rotation technology the high flute indexing cutter maximum chip evacuation the 7710 and 7713 series cutters feature a unique patented pocket system that locks the inserts into position to prevent inserts from moving during heavy machining high flute design • through coolant and unique flow through pocket design maximize chip evacuation and increase tool life 7713 patented series cutter bodies are armored with satin silver plating to protect body integrity in milling high performance materials through tool coolant the positive indexing round insert maximum tool life heavy cut geometries the anti-rotation insert features four five or eight locking positions which mate with the pocket of the cutter body • positive positioning of the insert throughout the heaviest cuts • maximum indexes to optimize tool life and reduce tooling costs locking positions www.kennametal.com kmst-007_focusbrometric_nocartridges.indd 11 11 4/25/14 10:21

77 family grades tool 7700vr08 gh1 mp91m sp4019 sp6519 x500 x700 • • • • • • • • • • • • • • • • • • 7710vrd20 7713vr10 7713vr12 gh1 sp6519 nppmmks uncoated micrograin coating type pvd tialn this micrograin grade works well with or without coolant with low cutting pressure at high speeds due to sharp cutting edge this grade features a combination of a tough substrate with a new generation of tialn super nano coating making it virtually free of residual stress and extremely hard for unmatched performance mp91m x500 k coating type cvd tin-tic-tin x-grade™ technology coating type cvd tin-mt-ticn-al2o3 with its aluminium oxide coating this grade is recommended every time wear characteristics are more important than toughness sp4019 ppmms high level of shock resistance operates at low to medium cutting speeds high metal removal rates while retaining a secure cutting edge x700 s

the 5230vs series cut machining time by up to 50 or more shell 50mm – 100mm • 90 degree roughing • high metal removal rates • high stability and rigidity • square inserts 4 cutting edges • three grades four geometries • shell and cylindrical construction • standard and long series available • cutting diameters from 50mm to 100mm • insert sizes 9,52mm and 12,70mm • depth of cut from 51mm to 133mm 5230 case histories material titanium 555-3 cutter 5230vs12 63mm cutter component landing gear industry aerospace insert grade x500 rpm 150 cutting speed vc 29,7 m/min feed per tooth fz 0,1 mm/min feed rate 60 mm/min depth of cut ap 50mm increased metal removal rate by 300 material titanium 6-4 cutter 5230vs12 80mm cutter component bulkhead industry aerospace insert grade x500 rpm 275 cutting speed vc 69,0 m/min feed per tooth fz 0,1 mm/min feed rate 148 mm/min depth of cut ap 60mm incredible metal removal rate of 43 in3 min

5505 ball nose contour milling contour milling of mild steels to high temperature superalloys www.kennametal.com kmst-007_focusbrometric_nocartridges.indd 19 19 4/25/14 10:21

case history material titanium 6-4 component valve body industry oil gas cutter 5505vx 25mm cutter insert grade sp6519 rpm 1469 cutting speed vc 115 m/min feed per tooth fz 0,135mm feed rate 395,3 mm/min depth of cut ap 1,5mm helical interpolation doubled productivity ball nose geometry -f ppmmks this geometry is a roughing ball nose fully ground insert for roughing and semi-finishing of all materials except aluminium this geometry is designed with chip grooves for better chip control ball nose grade sp6519 ppmmks coating type pvd tialn the combination of a tough substrate with a new generation of tialn super nano coating makes this new pvd coating virtually free of residual stress and extremely hard for unmatched performance primarily used in stainless steel high temperature alloys titanium with stable conditions also can be used in steel steel alloys and cast irons material guide – key to recommended inserts material designation p unalloyed steels p alloyed steels 22

5720 profile pocket milling aluminium 5720 patented series extreme high speed aluminium cutters cylindrical shank designed and balanced to g6.3 at 30000 rpm capable of operating up to 51000 rpm flute engineered for maximum chip evacuation excellent tool for thinwalled machining internal coolant for maximum chip evacuation inserts with different radii are held without losing any gauge height of the cutter length 12 different insert radii are available each with a 16mm cutting depth www.kennametal.com kmst-007_focusbrometric_nocartridges.indd 25 25 4/25/14 10:21

5702 series high speed aluminium cutters 5702 up to 43000 rpm cylindrical 20mm extreme metal removal to fit your application • especially designed for machining pockets and profiles on aluminium and aluminium alloys • desiged manufactured and tested in accordance with en iso 15641:2001 to ensure maximum stability in high speed applications • through-tool coolant allowing better chip evacuation and higher feed rates • pockets are reinforced to allow for heavy feeding and safe ramping during machining • excellent tools for thin-walled machining • hsk specials available upon request • 12mm depth of cut • 5 radii available • -701 fully ground geometry ideal for high speed aluminium milling • balanced to g6.3 30000 rpm 5702 case history material aluminium alloy 7175 component airframe industry segment aerospace tool 5702vzd 20mm cutter insert grade gh2 cutting speed vc 754 m/min spindle speed 12000 rpm feed per tooth fz 0,25mm

c w orld he ad qu arte rs kennametal inc 1600 technology way latrobe pa 15650 usa tel 800.446.7738 united states and canada e-mail ftmill.service@kennametal.com eu rope an he ad qu art e r s kennametal europe gmbh rheingoldstrasse 50 ch 8212 neuhausen am rheinfall switzerland tel 41.52.6750.100 e-mail neuhausen.info@kennametal.com a s ia pac ific he ad qu a rt e r s kennametal singapore pte ltd 3a international business park unit #01-02/03/05 icon@ibp singapore 609935 tel 65.6265.9222 e-mail k-sg.sales@kennametal.com ind ia he ad qu arte rs kennametal india limited 8/9th mile tumkur road bangalore 560 073 tel 91.80.2839.4321 e-mail bangalore.information@kennametal.com kennametal inc 1600 technology way latrobe pa 15650 usa www.kennametal.com ©2014 kennametal inc l all rights reserved l a-14-03774en_me kmst-007_focusbrometric_nocartridges.indd 1 4/25/14 10:20