kilian ® precision machined bearings
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kilian 3 1 2 9 8 20 7 17 18 19 27 26 34 12 10 21 28 35 11 22 29 32 36 30 33 37 4 5 k ® ilian the world s largest producer of precision machined bearings is a leader in providing custom bearing solutions superior engineering and responsive technical services for customers around the globe kilian bearings set the standard for cost-effective 15 16 6 13 14 24 performance as part of our basic offering or through special designs developed to solve specific customer problems our unique ability to combine bearings with other components into 23 31 25 38 cover a selection of customized products supplied by kilian 1 plastic cage and ball assembly 2 corrosion resistant bakery conveyor bearing 3 business machine timing belt assembly 4 corrosion resistant poultry trolley assembly 5 stainless steel wide inner ring bearing 6 aluminum aircraft roller assembly 7 corrosion resistant housed unit 8 plastic pulley for sports equipment 9 plated and sealed bearing for agricultural machinery 10 eccentric stu
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quality of service engineering our experienced engineers help you optimize your design their familiarity with your product and industry will save you time and money a kilian-engineered design includes a careful review of load speed size lubrication and environment our engineers work together with manufacturing and quality team members to make sure we meet all your requirements a vision system quickly verifies print conformance prototypes at kilian we pride ourselves on our ability to develop new products quickly and cost effectively for customers our engineers create new designs on cad within days and prototypes follow within weeks these samples are made on production equipment that represents the actual manufacturing process durability testing confirms analytical performance predictions customer service kilian s customer service is unmatched familiar with your account and trained to answer your questions your customer service representative is located right in the manufacturing plant
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quality commitment manufacturing reliability automotive aircraft and medical products around the world rely on kilian precision machined bearings our engineering process which includes design for manufacturability assures cost efficiency and product reliability our skilled technicians operate best-in-class machinery widespread automation and electronic sensors help maintain the integrity of critical assembly operations automation ensures quality of critical assembly operations quality assurance at kilian we strive to reduce variation in every product and process while continually enhancing our quality systems beginning at the design stage our quality process is defined by a formal control plan this contains well-documented procedures that are communicated performed and verified our operators who are responsible for the quality of the work they produce use statistical process control spc to ensure that their processes remain in control electronic gauges and spc help reduce variation.
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custom bearing solutions kilian specializes in custom bearing solutions our equipment and processes are engineered for maximum flexibility with quick change-over this enables us to produce a design which is unique for you in quantities as small as 5,000 pieces the bearings and assemblies in this brochure reflect only a sampling of our capabilities kilian is often able to reduce significantly the total cost of our customers products by incorporating the shaft housing or gear into the bearing design kilian can supply complete subassemblies functionally tested and ready for installation our solutions can save you considerable time and expense while enhancing your product quality and reliability the original design contained eight parts our solution kilian reduces the number of components to one integral unit through value engineering this cuts your costs and improves the reliability of your product the kilian assembly is easier to order schedule and install let kilian supply your pulley
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design your own bearing basic bearing types select an outer ring profile single row radial ball double row radial ball angular contact ball thrust roller retainer cam follower
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customize an attachment feature add a seal rivet hex bore teflon face seal labyrinth threaded bore setscrew 2-piece teflon lip and retaining ring double shield eccentric stud face knurl molded lip contact seal specify an alternate material snap ring knurled stud polymer on steel ring threaded stud hex drive cross hole polymer outer ring polymer inner and outer rings also available · anti-corrosive platings · stainless steels · various engineered polymers o-ring for press fit hex drive
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optional bearing components a broad assortment of seal styles and materials is available stainless steels various platings and polymers are available seals seals can be added to keep contamination out of our bearings or to help keep grease in various labyrinth designs offer cost-effective options teflon seals are a choice for low-torque performance lip contact seals can be molded from rubber or thermoplastic for maximum effectiveness material options the majority of our bearings are manufactured from carbon steel various heat treat processes produce the hardness and case depths required by specific applications special platings and coatings provide the required corrosion resistance or appearance we use stainless steels when severely corrosive environments are anticipated also engineered polymers can reduce rolling noise or corrosion we can form a tire by insertmolding polymers to the steel bearing or make the entire bearing of an engineered polymer.
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many bearing types cage-type bearings nylon finger-style cages are available in many sizes the caged design provides better ball guidance allowing higher speed capabilities up to 2000 rpm by separating the balls the cage also provides a quieter bearing this design can hold more grease for longer life in difficult applications full-complement ball bearings the kilian full-complement design allows the assembly of the maximum number of balls without a loading slot this construction provides the greatest load capacity while minimizing cost it is suitable for applications where ball retainers allow higher speeds noise and speed are not critical roller bearings using rollers instead of balls provides additional load capacity and stability a full complement of cylindrical rollers can be used for most applications caution before using any kilian bearing in a critical application that could affect personal safety or property please consult our engineering department to determine product and pe
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precision machined standard bearings cb14 conveyor bearings design and operational specifications · single row ball bearings design and operational specifications · meet the speed and reliability requirements of driven conveyor rolls significantly reduce noise level of the conveyor system precision machined from quality steel feature flanged o.d for ease of mounting both rings are of one-piece construction nylon ball retainer permits operation up to 2000 rpm unique nylon adapter in bore to accommodate standard 7/16 in hex shafting and dampen noise normally transmitted to the conveyor frame w e designed for light loads and speeds up to 1200 rpm full complement of precision steel balls in deep ball grooves heat-treated races machined from steel bar stock to a controlled finish thrust capacity in either direction is 50 of listed radial rating b d w · · · · · · · · · bearing number bore b tolerance 005 to 000 in outside diameter d tolerance 000 to 005 in /8 11 /16 11 /16 3 /4 3 /4 7 /8
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flange-type ball bearings design and operational specifications · double row ball bearings design and operational specifications · designed for light loads and speeds up to 1200 rpm mount directly into wheel hubs pulleys and conveyor rollers full complement of precision steel balls in deep ball grooves heat-treated races machined from steel bar stock to a controlled finish thrust capacity in either direction is 50 of listed radial rating w1 w2 designed for light loads and speeds up to 1200 rpm double row of full complement precision steel balls in deep ball grooves for increased stability heat-treated races machined from steel bar stock to a controlled finish b · · · w1 w2 · · e b d · · thrust capacity in either direction is 33 of listed radial rating d bearing number bore b tolerance 005 to 000 in outside diameter d tolerance 005 to 000 in 11 3 width w1 width w2 tolerance ±.005 e balls no size radial load rating at 600 rpm lbs 32 32 34 40 53 53 42 45 45 57 61 61 65 65 65 74 115 12
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kilian manufacturing corp p.o box 6974 syracuse new york 13217-6974 315 432-0700 fax 315 432-1312 printed in u.s.a 1m-08-03-8 order no 5750 formerly no 700 kilian manufacturing ltd 413 horner ave toronto ontario canada m8w 4w3 416 252-5936 fax 416 252-9695 © 1998 kilian manufacturing corp.
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