Turning Grooving 2016 by KYOCERA Precision Tools

More catalogs by KYOCERA Precision Tools | Turning Grooving 2016 | 132 pages | 2016-11-07

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external grooving summary � k  gm grooving external grooving turning g32~g39 type kgmm kgms edge width 0.118 0.197 3.00mm 5.00mm 0.118 0.197 grooving depth 0.189 4.80mm 4.80mm ref page � g38 � g38 3.00mm 5.00mm 0.189 g molded chipbreaker full-r ground chipbreaker grooving molded chipbreaker external internal face type kgm kgm kgm-t kgmu edge width 0.079 0.118 1.50mm 4.00mm 0.118 0.157 3.00mm 8.00mm 0.079 0.236 2.00mm 6.00mm 0.118 0.197 grooving depth 0.394 0.492 10.00mm 16.00mm 0.354 9.00mm 25.00mm 0.669 1.181 17.00mm 30.00mm 3.50mm 4.50mm ref page � g36 � g36 � g37 � g39 molded chipbreaker g4 molded chipbreaker full-r ground chipbreaker deep grooving cut-off 3.00mm 5.00mm 0.138 0.177 molded chipbreaker full-r 800.823.7284 visit us online at

ew n ms e it � light interruption 1st choice tn620 tn90 pr1535 megacoat nano pr1225 pr1215 Þ Þ Þ Þ Þ 0.118 3.0 0.016 0.091 0.787 0.169 ß ß Þ Þ Þ 0.157 4.0 0.008 0.130 0.787 0.169 ß ß Þ Þ Þ m 2° r� m 2° w 2° general purpose 2-edge l r� grooving traversing h 2° w l 0.157 4.0 0.016 0.130 0.787 0.169 ß ß Þ Þ Þ 0.157 4.0 0.032 0.130 0.787 0.169 ß ß Þ Þ Þ 0.197 5.0 0.016 0.165 0.787 0.169 ß ß Þ Þ Þ 0.197 5.0 0.032 0.165 0.787 0.169 ß ß Þ Þ Þ 0.236 6.0 0.016 0.205 0.787 0.169 ß ß Þ Þ Þ 0.236 6.0 0.032 0.205 0.787 0.169 ß ß Þ Þ Þ 0.315 8.0 ±0.0020 0.032 0.236 1.181 0.217 Þ Þ Þ 0.087 2.2 0.008 0.069 0.787 0.169 ß Þ Þ h general purpose 1-edge m r� w 1.5° l h 1.5° grooving r� m 2° w 2° low feed 2-edge l h 20° m r� w h l 2-edge r� l r� l 1.5° 6.0 0.094 2.4 ±0.0016

external cera-notch grooving cera-notch � k  cg kcgp kcgdp kcrp e w ±0.001 3° a r e g h 0° 55° l kcg2 g=Ø.1875 kcg3 g=Ø.3750 b r a w ±0.001 3° r e g a 5° 55° grooving l external internal face kcgp2 g=Ø.1875 kcgp3 g=Ø.3750 kcgp4 g=Ø.3750 3° 0.062 1.57 0.125 3.18 0.062 1.57 0.094 2.39 0.125 3.18 0.156 3.96 0.031 0.041 0.047 0.058 0.062 0.094 0.125 0.031 0.047 0.79 1.04 1.19 1.47 1.57 2.39 3.18 0.79 1.19 0.062 0.072 0.078 0.088 0.094 0.097 0.105 0.110 0.122 0.125 0.142 0.156 0.178 0.185 0.189 0.125 0.189 0.213 0.219 0.250 1.57 1.83 1.98 2.24 2.39 2.46 2.67 2.79 3.10 3.18 3.61 3.96 4.52 4.70 4.80 3.18 4.80 5.41 5.56 6.35 b 0.062 1.57 3094§ 0.094 2.39 3125§ 0.125 3.18 3189§ 2031§ 2039§ 2047§ 2062§ 3031§ 3047§ 3062§ 3078§ 3094§ 4125§ 0.189 0.062 0.078 0.094 0.125 0.062 0.094 0.125 0.156 0.188 0.250 a w ±0.001 2062§ 2125§ 3062§ 3094§ 3125§ 3156§ kcgp 2031§ 2041§

external grooving toolholders [db insert � kdb a inserts b cbn pcd c toolholders d small tools e boring f grooving g cut-off h threading j hsk tooling n spare parts p technical r index b grades f1 t t l2 h h1 h3 l1 • right-hand shown � t  oolholder dimensions stock part number clamp set wrench unit r kdb§ spare parts dimensions 16-1 l Þ inch h1=h h2 h3 b l1 l2 f1 t 1.00 0.45 1.00 6.00 1.0050~1.0360 0.75 r hcl-009 l hcl-011 lw-156 • clamp set kdb§… hcl-009 for right-hand toolholder hcl-011 for left-hand toolholder �a  pplicable inserts dimensions part number unit ±0.001 2° w 2° w l a 3.18 0.015 1.125 0.250 Þ 0.187 4.75 0.015 1.125 0.250 Þ 0.187 4.75 0.030 1.125 0.250 Þ 0.125 3.18 0.015 1.125 0.250 Þ 0.187 4.75 0.015 1.125 0.250 Þ 187r30 t00420 0.187 4.75 0.030 1.125 0.250 Þ db 125fnr t00420 0.125 3.18 0.063 1.125 0.250 Þ 187fnr t00420 0.187 4.75 0.094 1.125 0.250 Þ db 125r15 0.125 187r15

sige internal grooving � sige-wh carbide shank bar with coolant hole 2° Ø a coolant hole Ød f Ød fig.1 t � l2 h l1 2° coolant hole Ød fig.2 f Ød Øa l2 h t � l1 coolant hole Ød fig.3 f Ød Ø a 2° t � h l2 l1 • right-hand shown right-hand insert for right-hand toolholder left-hand insert for left-hand toolholder � t  oolholder dimensions g r sige§ external internal face l spare parts dimensions mm Øa Ød h l1 l2 f t Ød drawing grooving part number min stock bore dia clamp screw wrench applicable inserts � g52~g54 ft dt 0808a-wh ß ß 8 8 7.2 125 28 4.8 1.5 3 fig.1 sb-2045trn ft-6 ge§100-005a~ge§200-010a ger100-050ar~ger200-100ar 1010b-wh 1210b-wh Þ ß ß ß 10 12 10 10 9.0 9.0 125 140 35 45 6.2 7.0 2.2 2.2 3 3 fig.1 sb-2255tr dt-7 ge§100-005b~ge§300-020b ger100-050br~ger200-100br 1412c-wh ß ß 14 12 11.4 150 50 8.7 2.5 4 fig.2 1612c-wh ß ß 16 12 11.4 180 20 8.5 2.5 4

internal grooving undercutting toolholder � kigm-8 8mm-width insert large internal diameter deep grooving - ” ” 5 ” 5 8 - • right-hand shown 8 m ” e ” � kigmu-8 8mm-width insert large internal diameter undercut grooving - - • right-hand shown � t  oolholder dimensions min stock bore dia insert width spare parts w mm clamp bolt dimensions mm wrench Øa Ød h l1 l2 f t d min max kigm§ 6540b-8 ß ß 65 40 36 300 41 41 kigmur 6540b-8 ß 65 40 36 300 83 26 20 8 8 hh6x20 lw-5 2.2 8 8 hh6x20 lw-5 • dimension t shows available grooving depth • dimension d shows the distance from the internal face of the workpiece carbon steel alloy steel stainless steel k cast iron l h n non-ferrous metals gmm8030-080mw 30.0 5.5 s titanium alloy gmg8030-050mg 30.0 5.5 gmga8030-400r 30.0 5.5 � hard materials �40hrc � � � � classification of usage � light interruption 1st choice

micro dia face grooving twin bars � twfgt vertical type � 2.38mm � r� w±0.03 6.4mm � stws square shank for vertical type l-shape defghjnprttbf1 f2 20mm c index • face grooving diameter Øa min 0 means that you can make the initial groove within min max and then widen it to the center • dimension b available grooving depth b technical ß ß ß ß ß ß ß spare parts kw10 ß ß ß ß ß ß ß hsk tooling pr1025 threading � 1.5° 1.5° 2.0° 2.0° 2.0° 2.0° 2.0° cut-off b 1.0 1.5 2.2 2.2 2.2 3.0 3.0 grooving r� 0.05 0.05 0.05 0.05 0.05 0.05 0.05 boring mm 0.50 0.80 1.00 1.25 1.50 1.80 2.00 small tools • right-hand shown � inch 0.020 0.031 0.039 0.049 0.059 0.071 0.079 a toolholders 16mm � 6 0 w cbn pcd carbide min max twfgtr 050 080 100 125 150 180 200 insert grade angle pvd carbide º coated dimensions mm inserts r� part number b 3mm 5° 25° face grooving

n e em w s it face grooving toolholders integral type � kgdf-z new b f1 t l1 h h1 h3 l2 l3 • right-hand shown max grooving depth mm shank size mm insert width w mm � t  oolholder dimensions 3mm 4mm 5mm width �20 3 15 g grooving �25 �20 external 4 15 internal �25 face �20 5 15 �25 face grooving dia Ød mm stock dimensions mm part number min max r l 50 65 65 85 kgdf§ 2020k50-3b-z ß ß 2020k65-3b-z ß 85 110 ß 2020k85-3b-z ß ß 110 145 50 65 kgdf§ 2525m50-3b-z 2020k110-3b-z ß ß ß 65 85 ß 2525m65-3b-z ß 85 110 ß 2525m85-3b-z ß ß 110 145 50 70 kgdf§ 2020k50-4b-z 2525m110-3b-z ß ß ß 70 100 ß 2020k70-4b-z ß 100 150 ß 2020k100-4b-z ß ß 50 70 kgdf§ 2525m50-4b-z ß ß 70 100 100 2525m70-4b-z ß ß 150 2525m100-4b-z ß ß 50 75 kgdf§ 2020k50-5b-z ß ß 75 115 2020k75-5b-z ß ß 115 180 2020k115-5b-z ß ß 50 75 kgdf§ 2525m50-5b-z ß ß 75

for successful machining with kgdf � face grooving guide a b cbn pcd c toolholders d small tools e boring f grooving g cut-off h threading j hsk tooling n spare parts p technical r index when machining on steel set the feed rate f so that chips are created in a helical form in cut-off inserts check the range of applicable face grooving diameter as well as the groove width and depth grades 2 cutting conditions feed rate f 1 toolholder selection t 3 how to widen the groove plunge machining and turning start machining from the outside and then proceed to the inside chip control will be better in this way f plunge milling grooving side grooving traversing f f 4 guide for turning a when the cutting amount d.o.c is over 0.020 1 perform plunging 2 return the cutting by 0.004 2 3 perform turning ref to fig.1 1 2 1 3 fig.1 3 ÃŒ � when widening the face groove width ref to fig.2 apply the “step turning” then perform finishing fig.2 b when the cutting amount

face grooving toolholders  5 ” bdfsppwjoh%jb 8 � kfms-8 -  i  - 5 • right-hand shown • left-hand shown � t  oolholder dimensions stock face grooving dia Ød dimensions mm spare parts clamp bolt wrench hh6x25 lw-5 part number h1=h h2 h3 b l1 l2 f t w min max kfms§ 2525m5464-8 ß ß 25 9 25 150 41 26 25 8 54 0 64 � 2525m6382-8 ß ß 25 2.4 9 25 150 41 26 25 8 63 0 82 � 2525m80115-8 ß ß 25 6.0 8 25 150 40 26 25 8 80 0 115 � 2525m105160-8 ß ß 25 6.0 8 25 150 40 26 25 8 105 0 160 � 2525m155510-8 ß ß 25 6.0 8 25 150 43 26 25 8 3232p155510-8 ß 32 8 32 170 43 33 25 8 155 0 510 � p carbon steel alloy steel m stainless steel mm k cast iron l h n non-ferrous metals s titanium alloy gmg 8030-050mg 30 5.5 30 5.5 gmga 8030-400r h insert part number � hard materials �40hrc classification of usage � light interruption 1st choice � light interruption 2nd choice �

guide for grooving grooving insert with molded chipbreaker � g  uide for grooving with cermet insert steel 1 set the feed under 0.0047 ipr 0.0020 0.0039 ipr normally 2 coolant is recommended 3 set the cutting speed vc 490~720 sfm 4 set the toolholder overhang as short as possible � h  ow to improve surface finish when surface roughness below 3μm rz is required 1 increase the cutting speed vc 720 sfm max 2 program retention time at the groove bottom 3 apply a light hone to the cutting edge � c  hip control of grooving insert with molded chipbreaker 1 ‌good chip control to cover wide application range stable chip control at high cutting speed covering wide range of feed rate 2 ‌improved chip control and excellent surface finish superior chip control performance and megacoat pr1215 realizes the excellent surface quality 3 ‌chip control improvement at automated production line prevent frequent machine stop gba type gm chipbreaker g grooving