Catalog: Boston Hose Assembly | |
| table of contents application data safety information 1-2 hose selection chart 3-8 chemical compatibility chart 9-11 hose end pressure chart 12 fitting identification 13-15 numbering systems 16-19 skiving procedures 20 hose installation and failure analysis 21-22 qualified hoses for marine applications 23 qualified hoses for american bureau of shipping abs 24 fitting related products brass adapters bulkhead couplings steel pipe fittings steel for-seal® fittings steel sae 37 flare-twin® fittings steel din fittings steel metric fittings steel bsp fittings special adapters steel flareless ermeto® ... | |
| t-475-1 crimping procedure t-475-1 crimp die sets 1 assembly part number equipment refer to safety information regarding coll-o-crimp® hose hose fittings and assembly equipment compatibility on pages 1-2 t-475-1 die set info for use with h757 hose and 757 `e series hose ends item 1 2 3 description qty 6 8 10 12 ass y part no 1 set t-475-105c t-475-106c t-475-107c t-475-108c die marking 556 640 742 897 die carrier color brown purple almond white 2 die 3 die carrier t-475-1 crimper parts list item 1 2 3 4 5 6 7 8 9 10 11 12 13 17 18 19 20 21 22 23 24 25 part 75013 75001 75012 75011 75005 75010 ... | |
| equipment t-475-1 crimping procedure description of terms the crimper can be operated with a 1/2 drive air impact wrench ratchet or breaker bar it takes approximately 100 foot pounds of torque to fully close the jaws and achieve a satisfactory crimp the crimper can be bench mounted using the flange and pipe nipple provided or it can be mounted in a bench vise to stabilize the unit if the unit is used a service vehicle with a mounted vice it will be necessary to use a 12 minimum long extension to the pipe nipple to counteract the torque while closing the dies this extension is not provided in ... | |
| t-475-1 crimping procedure caution it is not necessary to over-tighten the screws always use the short hex key wrench provided in order to avoid damage die carrier the die carriers will become worn and produce unacceptable crimps with time to replace the color coded die carriers simply push the die segment out of the back of the carrier reverse the process to assemble die segments in the new carrier woodruff key the woodruff key is bonded into the slot in the center die segment it is used to align the dies in the die holders refer to fig 3 fig 3 dies with woodruff keys in place caution if the ... | |
| equipment t-475-1 crimping procedure trouble shooting problem 1 oblong or irregular crimp cause · worn carriers · one die segment in the set is the wrong size · woodruff key missing · guide blocks installed backwards action · replace carriers · check all segments for correct size on back of die · replace key · turn guide blocks around so raised pad clamps on die · recrimp until dies fully close · replace with correct size · replace with correct size · use locator flag to properly locate ferrule position · use locator flag to properly locate ferrule position refer to safety information regarding ... | |
| equipment iiiiiiiiiiiiiiiiiiiiiii portable t-465 the portable coll-o-crimp® is a completely portable hose assembly system no electrical power source is needed hand pump powered lightweight vise or stand mounted this crimper is ideal for your portable crimping needs capacity 3/16 i.d 1 fiber braid through 1-3/8 i.d 2 wire hose mounting vise/stand size 12-1/2 high 8-1/2 wide 5-1/2 deep weight 31 lbs the vise bracket die ring pusher decal and instruction kit are components of the t-465 portable coll-o-crimp® press refer to safety information regarding coll-o-crimp® hose hose fittings and assembly ... | |
| equipment t-465-1 crimping procedure warning you must hold the hose assembly in place from below throughout the crimping operation do not place fingers or hands at the crimping point during operation failure to follow this procedure could result in serious injury to your hand or finger 1 clamp the crimper into a vise or mount to a work bench using the mounting bracket 2 remove pusher and insert proper size collet halves 3 select proper weatherhead® coll-o-crimp® hose and end fitting insert hose into end fitting important make sure hose is bottomed on end fitting 4 insert hose assembly from below ... | |
| portable t-480-ta crimping procedure equipment warning you must hold the hose assembly in place from below throughout the crimping operation do not place fingers or hands at the crimping point during operation failure to follow this procedure could result in serious injury to your hand or finger release position pressure position 1 connect hose assembly to pump and crimper 2 attach air supply to pump 3 vent pump by opening vent screw 1-2 turns note periodically lubricate the die ring with weatherhead t-400-g lubricant 4 release the pusher clip and slide pusher back 5 select the proper weatherhead ... | |
| equipment portable t-480-ep crimping procedure warning you must hold the hose assembly in place from below throughout the crimping operation do not place fingers or hands at the crimping point during operation failure to follow this procedure could result in serious injury to your hand or finger 1 connect hose assembly to pump and crimper check all connections to be sure they are tight and leak free 2 open the pump vent plug by turning it 1-2 turns note periodically lubricate the die ring with weatherhead t-400-g lubricant 3 release the pusher clip and slide pusher back 4 select the proper weatherhead ... | |
| equipment iiiiiiiiiiiiiiiiiiiiiii t-400 the coll-o-crimp® i is the time-proven `mini-factory that you can easily set up in your own shop fast easy compact and various power sources available make this crimper versatile for even the smallest of workshops capacity 3/16 i.d 1 fiber braid through 1-3/8 i.d 2 wire hose mounting bench fh-135x or c40x cabinet for cabinets see pages 248-251 size 16-1/4 high 8 wide 21-3/4 deep weight 113 lbs refer to safety information regarding coll-o-crimp® hose hose fittings and assembly equipment compatibility on pages 1-2 t-400-1 · coll-o-crimp® i press only ... | |
| iiiiiiiiiiiiiiiiiiiiiii t-400 packages continued from previous page equipment refer to safety information regarding coll-o-crimp® hose hose fittings and assembly equipment compatibility on pages 1-2 t-400 coll-o-crimp i press/pump packages continued the t-400 coll-o-crimp® i press and tooling package can be supplied with a variety of power units for your particular needs listed below are press/power unit packages for cabinets see page 248-251 t-403 · c-o-c i hand pump package includes one each of the following t-400 press and tooling package t-403-2 hand pump t-400-19 60 hose assembly and fittings ... | |
| iiiiiiiiiiiiiiiiiiiiiii t-407 equipment refer to safety information regarding coll-o-crimp® hose hose fittings and assembly equipment compatibility on pages 1-2 t-407-1 · production coll-o-crimp® press the t-407-1 production coll-o-crimp® as its name implies is at its best in the fast production of straight configuration hose end crimping taking advantage of the swiveling bracket which supports the crimper tooling can be put in place and the press locked in at up to a 90° angle facilitating quick hose end crimping a crimp locator is included when set to position the crimp locator allows for a preset ... | |
| t-410 and t-440 are not sold separately crimpers must be sent in and torqued by boston ... | |
| can only be used on t-410-1 or t-440-1 crimpers if you desire to crimp hose using t-400 ... | |
| iiiiiiiiiiiiiiiiiiiiiii pumps equipment t-433 · two stage piston pump for use with t-407 production press t-400-1 or t-420-1 the weatherhead t-433 two stage piston pump power unit is a high capacity pump especially suited for the t-407 production crimper it features a two stage piston pump providing high flow at low pressure for fast ram approach and low flow at high pressure for actual crimping when used in conjunction with the t-433-2 connector cable the t-433 can be used as an optional high capacity pump for the t-400-1 or t-420-1 coll-o-crimp® presses pump specifications ÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉÉ ... | |
| equipment iiiiiiiiiiiiiiiiiiii conversion tooling t-400-dy60 · dayco np60 conversion kit the t-400-dy60 conversion kit is designed to allow the use of standard weatherhead coll-o-crimp® tooling hose and hose ends in the dayco np60 crimper everything is included to convert the crimper to accept weatherhead tooling this kit gives the crimper capacity to crimp up to and including 1-1/4 i.d 4 wire hose factory-type hose assemblies if you do not already have collets you can order one of the kits below t-400-dy60 kit includes 1-1/4 washer 2 zinc spacer ring black spacer ring yellow spacer ring collet ... | |
| iiiiiiiiiiiiiiiiiiiii conversion tooling equipment refer to safety information regarding coll-o-crimp® hose hose fittings and assembly equipment compatibility on pages 1-2 t-400-gy · goodyear 99060 conversion kit the t-400-gy conversion kit is designed to allow the use of standard weatherhead coll-o-crimp® tooling hose and hose ends in the goodyear 99060 crimper everything is included to convert the crimper to accept weatherhead tooling this kit gives the crimper capacity to crimp up to and including 1-1/4 i.d 2 wire hose factory-type hose assemblies this kit does not include the t-400-8 die ring ... | |
| our t-460 and t-462 portable crimpers by offering you storage for your ... | |
