Shaper Duo Cutting Tools 12/2014 by NTK Cutting Tools USA

More catalogs by NTK Cutting Tools USA | Shaper Duo Cutting Tools 12/2014 | 10 pages | 2016-08-09

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NTK CUTTING TOOLS USA

a division of NGK SPARK PLUGS(U.S.A.),INC.

46929 Magellan Dr., Wixom, Ml 48393 U.S.A.
Tel. ; +1-248-668-0100 Fax ; +1-248-668-0200
ctinfo@ntktech.com
http://www.ntkcuttingtools.com/
Toll Free : +1-866-900-9800

Shaper Duo Cutting Tools 12/2014 is listed under these categories

Industrial Supply > Industrial Automation

Industrial Supply > Industrial Automation > Industrial Supply > Tools

Featured catalog pages of Shaper Duo Cutting Tools 12/2014

spark plugs usa inc hexagon socket hexagon socket shaper shaper duoduo squaresocket socket square app for ipad app for android ntkcuttingtools.com

shaper shaper duo ■hexagon socket ■square socket ◦perfect fit for back spinde of swiss machine ◦achieves good corner edge sharpness ◦less tool pressure than rotary-broaching ◦easy to adjust for correct dimension ◦economical double-ended insert bar insert bar -hexagon6° af r0.0 120° item number hex standard size range base af ㎜ hex 1.5 hex 2.0 hex 3.0 hex 4.0 hex 5.0 hex 6.0 hex 8.0 ssp020n1130h ssp020n1430h ssp030n1940h ssp040n2450h ssp050n3260h ssp060n42120h ssp080n62160h hex hex hex hex hex hex   hex ㎜ 1.5 2.0 2.5 3.5 4.5 6.0 8.0 af range ㎜ 2.0 1.4 2.0 2.5 1.9 2.6 3.5 2.4 3.6 4.5 3.4 4.6 6.0 4.4 6.2 8.0 5.9 8.2 12.0   7.9 12.2 coated carbide ㎜ φ2 φ2 φ3 φ4 φ5 φ6 φ8 ㎜ 50 50 50 60 70 80 80 ㎜ 3.0 3.0 4.0 5.0 6.0 12.0 16.0 ㎜ 1.8 1.8 2.8 3.8 4.8 5.6 7.6 ㎜ 1.1 1.4 1.9 2.4 3.2 4.2 6.2 ㎜ 0.8 1.1 1.6 2.6 3.4 4.0 4.7 ㎜ 0.40 0.55 0.8 1.3 1.70

comparison chart of hex socket machining tool pressure cycle time pliability tool cost shaper duo ◎ ○ ◎ ○ ╳ △ ◦need to have tools for each socket size *can be off-set by over-wrapping operation △ broach tool △ ◦less tool pressure especially on small diameter parts ◦one size can cover several socket sizes process chart ① ② center drilling ③ drilling pilot hole select a pilot hole drill which is bigger dia than af select a drill with same dia as af and machine a bit deeper because burrs may cause chipping on shaper insert ④ ⑤ shaper tool machine hex portion rotating 60 degrees 6 times chamfering chamfer with the same pilot hole drill as ① chamfer can be done at same time as ① deburring finish and deburr with the same drill as in process② ☆reduce cutting conditions due to heavy interruption shaper duo process chart number of passes hex standard tool pilot

shaper shaper duo set-up instruction  hexagonal ■outside machine ① d-cut part ◦set the insert bar in the sleeve and check the parallelism of the flat portion of the sleeve and the insert bar ◦minimize the overhang of the insert keep parallel ■inside machine ② ◦set the sleeve into the tool post and make sure the sleeve is set parallel set the sleeve to keep parallel ③ ◦minimize sleeve overhang ◦machine one angle a bit wider than the drilled hole ‌increase the number of machining passes because the insert may get chipped with increased depth of cut 0.025mm×5pass is recommended no chamfering process is required for measuring purpose ◦measure the length of both a and b with comparator or magnifier pilot-hole ④ machine hexagonal shape ◦run full hex machining program 4 ◦adjust centerline height by rotating the sleeve until you get the same length for a and b the difference should

shaper duo programming code examples from machine builders in metric note the codes and numbers may vary by machine type please contact the machine builder for details programming code example for hex 3.0mm af 3.0mm depth 2.7mm pilot drill diameter 3.0mm ■ citizen main program sequence ■ star main program sequence ■ tsugami main program sequence m25  m78 s0 ……i shaper t g50 u1.6 ……ii g0 x2.9 z-2.0 t  ……iii m98 p2100 l14 ……iv m98 p2200 ……v m25 shaper t g50 u1.6 ……ii m8 g0 x2.9 z-2.0 c0 t  ……i iii m98 p2100 l14 ……iv m98 p2200 ……v m105 m150 g28 h0 ……i m182 shaper t g50 u1.6 ……ii g0 x2.9 z2.0 t  ……iii m98 p2100 l14 ……iv m98 p2200 ……v m183 m78 s60 ……i g0

shaper shaper duo trouble shooting ■problem step on sides cause incorrect tool set-up center-line shift  achine one angle and make sure both [a and [b lengths are identical rotating the sleeve solution m if necessary ■problem wall dented cause pilot hole remaining solution need pilot hole tool’s offset ■problem wall tapered solution ◦smaller depth of cut ◦less tool overhang ■problem chuck is slipping insert chipped solution ◦‌run at 3000 mm/min 120 ipm feed rate ◦smaller depth of cut ◦3000 mm/min 120 ipm feed rate can cover most materials including titanium alloy and stainless steel ◦too slow or too fast of a feed rate may cause excessive tool pressure for the work piece and tool

splash duo stick duo hyper with coolant through hy-nbh-oh coolant through hy-nbh-oh coolant through .157 (4) figure-1 3 item number φ ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● hy-nbh02516g-oh hy-nbh03016g-oh hy-nbh03516g-oh hy-nbh04016g-oh hy-nbh05016g-oh hy-nbh02019j-oh hy-nbh02519j-oh hy-nbh03019j-oh hy-nbh03519j-oh hy-nbh04019j-oh hy-nbh05019j-oh hy-nbh02020j-oh hy-nbh02520j-oh hy-nbh03020j-oh hy-nbh03520j-oh hy-nbh04020j-oh hy-nbh05020j-oh hy-nbh02022x-oh hy-nbh02522x-oh hy-nbh03022x-oh hy-nbh03522x-oh hy-nbh04022x-oh hy-nbh05022x-oh hy-nbh02025.0k-oh hy-nbh02525.0k-oh hy-nbh03025.0k-oh hy-nbh03525.0k-oh hy-nbh04025.0k-oh hy-nbh05025.0k-oh hy-nbh02025.4k-oh hy-nbh02525.4k-oh

shaper stick duo hyper hy-nbh .157 (4) ■spare parts item number hy-nbh k 1 3 2 4 overhang adjustment ④ stock hy-nbh02016h hy-nbh02516h hy-nbh03016h hy-nbh03516h hy-nbh04016h hy-nbh05016h hy-nbh02019k hy-nbh02519k hy-nbh03019k hy-nbh03519k hy-nbh04019k hy-nbh05019k hy-nbh02020k hy-nbh02520k hy-nbh03020k hy-nbh03520k hy-nbh04020k hy-nbh05020k hy-nbh02022k hy-nbh02522k hy-nbh03022k hy-nbh03522k hy-nbh04022k hy-nbh05022k hy-nbh02025k-met hy-nbh02525k-met hy-nbh03025k-met hy-nbh03525k-met hy-nbh04025k-met hy-nbh05025k-met hy-nbh02025k hy-nbh02525k hy-nbh03025k hy-nbh03525k hy-nbh04025k hy-nbh05025k ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● φ inch .079 .098 .118 .138 .157 .197 .079 .098 .118 .138 .157

stick duo sleeves for id machining nbh nbh .197 (5) .197 (5) ① ① ② ③ .394 (10) .394 (10) figure-1 ③ .787 (20) figure-2 item number stock figure nbh02015h nbh02515h nbh03015h nbh03515h nbh04015h nbh05015h nbh06015h nbh08015h nbh02016h nbh02516h nbh03016h nbh03516h nbh04016h nbh05016h nbh06016h nbh08016h nbh02019k nbh02519k nbh03019k nbh03519k nbh04019k nbh05019k nbh06019k nbh08019k nbh02020k nbh02520k nbh03020k nbh03520k nbh04020k nbh05020k nbh06020k nbh08020k nbh02022k nbh02522k nbh03022k nbh03522k nbh04022k nbh05022k nbh06022k nbh08022k nbh02023k nbh02523k nbh03023k nbh03523k nbh04023k nbh05023k nbh06023k nbh08023k nbh02025k-met nbh02525k-met nbh03025k-met nbh03525k-met nbh04025k-met nbh05025k-met nbh06025k-met nbh08025k-met nbh02025k nbh02525k nbh03025k nbh03525k nbh04025k nbh05025k nbh06025k nbh08025k ●:stock ② ○ ○ ○ ○ ○ ○ ○

w w w.y ou tube.com n tk cu t ting t ool s more to come distributed by spark plugs usa inc ntk cutting tools usa a division of ngk spark plugs u.s.a inc 46929 magellan drive wixom mi 48393 u.s.a phone 248-668-0100 fax 248-668-0200 toll free 866-900-9800 www.ntkcuttingtools.com www.youtube.com/ntkcuttingtools 【nov