Page 51 of Volkswagen Parts 2008 by PartsPlace Inc.

injection pumps parts common to rabbit jetta golf fox scirocco `77-92 daily driver section field fix tdi® pumps too call don t get caught broken down in saskatoon with a broken diesel injector line this kit will replace a line temporarily works on all vws® and many other types of diesels with a pair of pliers may work on tdi® for very temporary fix on tdi engine-runs but rough emergency diesel replacement injection line #14471 $69.95 for technical info 248 2 3 373-3269 1 4 diesel injection pumps diesel fuel injection pumps generally are very reliable and last over 100,000 miles there are three things which cause their untimely demise 1 excess tension on the drive belt pulls the drive shaft against the drive shaft bushing actually there is no bushing it just rides on the housing and wears it egg shape there is then side to side play in the pump shaft this play destroys the shaft seal and the pump will lose it s prime and won t start after sitting if you suspect this is your problem take the return line off of the top of the pump re-prime the pump and start the car if it starts right up and wouldn t before you ve pinpointed the problem for all practical purposes you must replace the pump as this bushing cannot be repaired buying a new housing from bosch is more than a rebuilt pump if you can find a jeri rigged way to re-prime the pump the car can run in this condition for a long time 2 water the pump is lubricated by the oil in diesel fuel and if a large chug of water gets into the pump and stays there the pump can be damaged internally 3 microscopic dirt particles in the fuel erodes the inside of the pump and cannot hold it s required tolerances change your fuel filter often dealer prices are approx $2,000 for a new pump and $1,100 for a remanufactured tdi pumps are even more approx $3,500 from the dealer we have excellent supplies of remanufactured and used bosch injection pumps we have the pumps for all vws® in stock call with your special application we will discuss all your options with you the prices listed are the current prices for the different bosch pumps when you call make sure your salesperson knows the exact information about your car they will need year model transmission type engine size 1.5l 1.6l or 1.9l and whether you have a turbocharged car or not give us the details and we ll get you the right part quickly individual injector lines all diesels `77-90 please note some `91-92 are different the checkvalves on later pumps `91-92 are longer therefore the lines are shorter and if you use the lines below for `91-92 you will have to re-bend these lines we sell people make them work injector line 1 13830 25.95 #15344 turbo 62.30 2 13651 25.95 #15345 turbo 63.95 3 13831 std turbo diesel 25.95 4 13832 std turbo diesel 25.95 line numbers correspond to cylinders tdi® lines available $40 each call available new used new bosch pumps very limited supply vw rabbit® jetta® or golf® from 1977 to 2004 these are brand new bosch pumps which were overlooked in the corner of a bosch warehouse we made them a ridiculously low offer and they took it so we can sell to you brand new bosch pumps for far less than you if you purchased them from a dealer or bosch direct tdi® `96-98 #sn36658 $1,295.95 tdi® `99-03 #sn37359 man trans $1,295.95 #sn17865 auto trans $1,595.95 all 4 cylinder non-turbo `77-92 #sn18013 new $999.95 remanufactured pumps we have super excellent remanufactured pumps these pumps are remanufactured by a bosch trained shop checked resealed and test run on a $35,000 bosch pump machine they are excellent we have sold over 1,383 over the last few years with only one or two problems we handle these problems by air freight we show you our written warranty rabbit® dasher® `77-80 #14475 $429.95 ® ® ® rabbit jetta dasher `81-84 #1413 429.95 vanagon® `82-83 #5043 499.95 ® ® golf jetta `85-87 non-turbo #1419 429.95 rabbit® jetta® quantum® turbo `82-86 #1416 524.95 golf® jetta® `88-92 turbo #36188 799.95 golf® jetta® `88-92 non-turbo #12860 599.95 tdi® early `95-98 call tdi® late `99-02 call assembly required brackets not included injector line set metal rabbit® jetta® dasher® golf® vanagon® diesel `77-90 see above #9619 set $79.95 injector line sets #33124 set std `77-90 recycled 49.95 #35710 set turbo only recycled 125.00 tdi® injector line sets early tdi® 97-99 #sn17275 199.95 late tdi® 99.5-03 #sn18809 199.95 all diesel injection pumps are sold on an exchange basis core charges start at $50.00 you must return your core in the box your replacement came in caution the injector pump has enough power to inject fuel through your skin and into your bloodstream this is very serious don t have your finger anywhere near the high pressure lines whenever the pump could turn over the medical solution for this problem is to cut off the affected area diesel injector lines used diesel injector pumps we sell used pumps which we guarantee exchange only these are from running engines but you risk the labor if they are not good we give you a free new seal with a pump do not buy these if you re paying big money for installation buy a rebuilt instead not resealed limited 6 month exchange warranty #35938 77-80 $150.00 #34036 81-84 175.00 #30272 85-86 man trans non-turbo .175.00 many others available eco diesel tdi® others used tdi pumps .call be careful t-50 s-50 www.partsplaceinc.com 248-373-2300

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