Page 19 of Motorcycle and ATV Racing Parts & Accessory 2007 by Ron Wood Racing Products

rotax 504 604 605 engine parts con t big bore kits kits include piston assembly cylinder sleeve three base gaskets and head gasket or o-rings as required · 97 mm 587/599cc $435.00 o ductile iron replacement sleeve kit for nikasil cylinders · 500/560 iron liner replacement 435.00 · 99 mm 614/628 cc 435.00 o ductile iron replacement sleeve kit for nikasil cylinders · 500/560/600 iron liner replacement 485.00 o 101.6 mm 644/660 cc ­ discontinued ­ use 102mm piston · 103.1 mm 663/676cc 485.00 · must use cylinder casting no 223 400 · 663/676 kit installed in new cylinder 1,100.00 · ductile iron centrifugal cast cylinder sleeves 150.00 · solid copper head gaskets reusable 98 100 or 104 mm bore 45.00 · copper base gaskets fit up to 676 sleeves 15.50 · 005 .010 .020 .030 .040 .050 and .060 inch thick · pliobond industrial adhesive for copper head gaskets o 1/2 pint 17.50 o 3 oz 8.95 · labor to install sleeve 130.00 o bore cylinder install sleeve machine top deck and bore hone in special torque fixture to insure straight bore when installed on engine · labor to bore bare cases 75.00 cylinder heads and parts cylinder heads are ported and matched by c.r axtell available as an exchange for your new head or outright 604 head includes bigger intake seats 37.5 mm intake valves 45 mm intake manifold and much larger ports 605 head uses standard 38 mm intake and 32 mm exhaust valves with a dual intake manifold matched to the ports · 604 cylinder head ­ exchange $1,820.00 o core charge 900.00 o using the ported 604 head on a 500 cc engine will require a 560 head gasket 37.5 mm intake valves axtell 80.00 o stainless 70.00 30 31 32 mm exhaust valves stainless 70.00 valve seats standard 22.00 o special 35.00 intake manifold 604 40 mm rotax 45.00 o 45 mm straight manifold 80.00 o 42 or 45 mm tapered to fit standard head $80.00 19 · · · ·

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