Catalog: High Performance Parts for American V-Twins 2008
Company/Brand: S&S Cycle
application note in High Performance Parts for American V-Twins 2008 by S&S Cycle
dyno charts presented in this catalog note if you plan on kick starting your v96 ... is not recommended for kick start applications s&s® v96 engine specifications bore 35/ ...
custom style cast or billet gearcover note s&s alternator/generator engines ... type s&s cast compression ratio 8.2:1 note s&s® sh93 engine contains 1984 99 style ... s&s® sh93 engines super e carb application 1970 84 chassis 1966 69 chassis custom ...
for lighter bikes in performance applications includes s&s rocker covers rocker arms ... type s&s forged compression ratio 10:1 note s&s® sh93h engine contains 1984 99 ...
dyno charts presented in this catalog note s&s alternator/generator engines ... s&s® sh93h engines super e carb application 1970 84 chassis 1966 69 chassis custom ...
extra .375 case width of s&s special application big bore crankcases s&s crankcase ... was from this po would be products it note the crankcase breather valve for twin ...
msrp $929.95 106-1186 note does not contain an s&s module may be ... msrp $599.95 55-5090 notes stock 2007 and later big twin engines ... to order the correct piston for the application vfi kits are only available through ...
in carbureted or fuel injected engines note that recalibration of the fuel ... on pages 3-17 and 3-19 of this catalog note s&s super stock cylinder heads do not ... are not compatible with fuel injected applications fuel injected stroker engines must use ... for harley-davidson® evolution® engines application carbureted fuel injected custom ... cast or forged cylinder length stock application trips engine life very good c pistons ...
cylinder length stock stock stock stock application extended use trips etc extended use ... piston supplied in hot set up kit® note purchase pistons separately s&s® stock ... a pinion shaft for 1954 57 engines note custom flywheel price does not include ...
models are not available from s&s note that this kit requires special s&s ... forged cylinder length stock stock application short trips street strip short trips ... 32-3011 32-3060 msrp $404.95 $404.95 note order pistons separately see chart ...
header pipes it is interesting to note that the performance of both s&s ... freeway speed by the end of the on ramp notes it may be necessary to rejet the ...
be the best exhaust system for street applications we have also found that drag pipes can ... 1987-03 sportster® slash-cut 55-6008 note all reference to harley-davidson® part ... -6020 s&s® slip-on performance mufflers application 1995 07 harley-davidson® dynatm model ...
big twins and 1987 06 sportster® models notes although the mufflers included in these ... up kit with s&s teardrop air cleaner application 2000 06 softail® shorty 2000 06 softail ... with s&s single bore tuned induction application 2000 06 softail® shorty 2000 06 softail ...
loop capability for 1995-up big twins note due to the extreme range of control ... this is useful in stock replacement applications but for the minimal additional cost ... makes them unobtrusive in nearly all applications the wiring sub-harness installation ... instructions are included it should be noted that the cam and exhaust system must be ...
the ticket for these less demanding applications that do not increase the engines ... plus velcro® for easy mounting note since the s&s ezfi module does not ...
the system you plan to use in a custom application if you already have an s&s vfi module ... go to the next step note if you plan to use another programmable ... the system you plan to use in a custom application s&s vfi throttle body/fuel rail kit ...
the system you plan to use in a custom application if you already have an s&s vfi module ... go to the next step note if you plan to use another programmable ... the system you plan to use in a custom application s&s single bore efi throttle body/fuel ...
systems continued s&s super e carb applications as a general rule we recommend a super ... in less turbulence and greater air flow notes stock motorcycles 1980 or earlier must ...
carb that works well in a variety of applications applications the s&s super b gas ... carb kit w/o manifold carb kit msrp notes two cable throttle required s&s super ... harley-davidson® sportster® models note many 1979 80 engines may be equipped ...
&s® manifold conversion selection chart application 1986 03 harley-davidson® sportster® ... ® 16-1650 16-1658 msrp $84.95 $84.95 notes s&s rigid mount manifolds are designed ...
iversary s&s® carburetor rebuild kits notes when ordering master rebuild kits for ... kit must be ordered for your specific application forked type floats are no longer ... 52.95 $49.95 $49.95 $49.95 note when super master rebuild kit #11-2923 ...
particular carburetor and engine size note that the jetting chart lists the jet ... each of all the most used jet sizes note early series #94 gas jets were stamped ...
to accept the stock throttle cables note 1998 and later carbureted buell® models ... installing a super e or g carburetor note the chart on this page is used only ... style cables s&s® throttle cable application chart application fx and fl models 1985 ... to 1995 all flt models to 1995 custom application 1996-up softail fxsts fxstc flstc flstf ... -1200 sportster models 1996-up custom application buell 1996-up carbureted models 1998 ...
can not be canceled it should be noted that ist ignition modules sold with ... in those modules can not be increased note the s&s ist ignition system is not ... recommended for kick start applications unless a cam position sensor is used ... the stock wiring harness for specific applications s&s intelligent spark technology ist ...
system these modules will work in all applications except 2004 06 modules manufactured ... in addition to the other specified applications the s&s guardian diagnostic system ... for communication with ignition module note if your computer does not have a 9- ...
&s super stock ignition system for your application s&s billet generator style electronic ... generator style engines msrp $399.95 note s&s super stock ignition systems are ...
.95 $154.95 s&s® super stock® ignitions applications the s&s super stock ignition modules ... a beautiful billet timer for this application keep in mind that the curves are preset ... when used on another configuration note only modules and kits with the above ... single fire coil for single spark plug applications dual plugged applications require a ...
for repair and high performance applications good for owners of 1984 99 style ... two styles of crankcases one for each application the first type of crankcase is intended ... bore cases are perfect for replacement applications 4 bore cases are a natural for use ... ude s now i n c ri n gs ea pi n io n b notes oil line installation kit #31-0424 is ... consideration in high performance applications all s&s crankcases use strong ... to stand up to the most demanding applications available in stock bore 4 bore and 41/ ...
1958-2008 s&s® special application sa crankcases for 1984 99 big twin ... 50th ann iversary s&s special application alternator style big twin crankcases ... or polished finish s&s special application alternator style big twin crankcases ... .95 $1,729.95 $1,699.95 s&s® special 4 application alternator crankcases for 1970 99 big ... -0067 n/a n/a n/a msrp $1,689.95 notes 1,5,7 2,5,7 3,4,5,6 notes 1 1992 99 ...
replacement and for high performance applications available for stock 35/8 and 313/16 ... bore applications pre-clearanced for strokes up to and ... which is included with each crankcase note that crankcases machined for small ... $1,129.95 $1,129.95 $1,129.95 notes 1,5,6 1,5,6 1,5,6 2,5,6 2,5,6 3,4,5 ... notes 1 1992 99 style oil pump 2 1984 91 ...
8 all s&s bt cases except special application 1/4 -28 x 51/2 50 ... -0126 all s&s bt cases special application 1/4 -28 x 6 50- ... 2 all s&s bt cases except special application 5/16 -24 x 53/4 h-d#3506 ... 31-2064 all s&s bt cases special application 5/16 -24 x 61/16 ... pack 50-7078 43 44 note all reference to h-d® part numbers is ...
ann iversary s&s® super stock® special application crankcases for sportster® and buell® ... and 1994 03 buell® chassis it should be noted that although these cases will fit 1986 ... to be more reliable in high performance applications crankcases machined for five speed cam ... normally used in high performance applications pushrods can not be accessed with the ... also installed and ready for assembly note if transmission and primary do not ... -1009 31-1014 msrp $2,498.95 $2,498.95 notes all s&s crankcases use 5-speed ...

continued s&s® super stock® special application crankcases for sportster® and buell® ... heights taller than stock s&s special application sa crankcases are available by special ... to 4.635 in diameter all s&s special application crankcases require the use of specially ... 1/2 longer than stock s&s® special application crankcases for harley-davidson® ... ® models want more power s&s special application crankcases for harley-davidson® ... -1012 31-1001 msrp $2,498.95 $2,549.95 notes · all s&s crankcases use 5-speed ... flywheel assemblies · since s&s special application crankcases are .500 wider than stock ... 2329 500 pinions haft and s&s special application tappet guides · requires use of s&s cam ...
using this bearing in sprocket shaft applications in 2003 and later engines for 2001 02 ... 31-4072 31-4073 31-4074 31-4075 31-4076 note these bearings may be used in 1958 86 ... -74 5 pack .msrp $35.95 31-4111 note all reference to h-d® part numbers is ...
race big twin 1958 99 engines all applications with most street performance cams ... msrp $19.95 31-4050 31-2026 note these races may be used in stock 1958- ... 10 pack msrp $3.95 50-8130 note thrust washers are normally used with ... when used on early style flywheels note all reference to h-d® part numbers is ...
is especially useful for big inch applications but is also a great idea when towing a ... msrp $499.95 31-6516 31-6510 note s&s billet gearcovers for twin cam 88 ...
for generator style engines for three applications in the original cast version and now in ... msrp $439.95 31-0351 note all reference to h-d® part numbers is ...
replacement restoration and custom applications the s&s name is almost synonymous with ... type of piston required for balancing note if balancing information is not ...
handle the most demanding performance applications s&s offers replacement flywheels for ... flywheel assemblies main bearing note s&s flywheel assemblies for 1999-up big ...
from 1936 99 as well as the special application crankcases used in some s&s engines in ... recommend them for any high performance application late style stock flywheels do not have ... and those of the s&s sprocket shafts note that the s&s 6° taper is much larger ... special equipment to install or remove notes s&s flywheels must be used with the ...
399.95 $399.95 $399.95 $399.95 $499.95 notes msrp does not include connecting rods ... for balancing at the time of purchase note small diameter 8¼ versions of these ... may be used in 1937 48 flathead applications however unlike stock flywheels which ...
and high performance fuel injected applications the driveside flywheel features a ... vfi system and ist ignition system notes flywheels are sold assembled and ...
1960 s today s&s offers flywheels for applications ranging from the stock 900cc ironhead ... 1957-early `81 late 1981 85 1986 03 note s&s flywheels machined for stock ... 81 harley-davidson® sportster® models notes s&s design for 1957 03 sportster® ...
series connecting rods for special applications are also available s&s also offers ... specialized connecting rods for racing applications see section 16 of this catalog s&s ... for all stock rebuilds and street applications s&s connecting rods for twin cam 88® ... connecting rods are recommended for any application where superior strength is required ... strokes up to and including 5 stroke notes s&s rods with their beefier than stock ... s&s rods are used in stock replacement applications we realize that rebalancing is an ...
rods for big twin engines year application 1936 52 1941 81 1941 81 1981 84 ... 440 7.440 7.440 7.440 7.440 7.440 note 1 2 2 2 2 2 3 3 part no 34-7003 34-7004 ... strength for racing and other demanding applications 34-7906 s&s® specialty connecting rods ... for big twin engines year application 1984 99 1984 99 1984 99 rod type ... .792 rod length 7.440 7.113 7.113 note 1 2 3 part no 34-7005 34-7906 34-7903 ...

-davidson® sportster® models stock bore application year 1957 81 1957 81 1981 85 1981 ... 440 7.440 7.440 7.440 6.926 6.926 note 1 1 1 1 1 2 1 3 4 part no msrp 34-7500 ... 34-7803 $449.95 34-7800 $449.95 34-7900 notes 1 stock length and can be used for ... -davidson® sportster® models big bore application year 1957 81 1957 81 1981 85 1981 ... 34-7703 34-7720 34-7721 34-7900 34-7722 note 1 1 1 1 2 3 want more power see the ... for special connecting rods for racing applications notes 1 for use with cylinder bores ... for use in 89 stroker and other custom applications 3 .514 longer than stock for strokes ...
loose and spinning in the flywheel see notes since flywheels in stock 1986-up ... big twin engines covers a wide range of applications two brass plugs are included to press ... end of the shaft as in 1973 81 engines notes many s&s pinion shafts are available in ... is not strong enough for performance applications we recommend and sell only the pre-1990 ...
msrp $181.45 33-2327 33-2329 note all s&s mainshafts for harley-davidson ... 1986 03 sportster models special application s&s d dr or df flywheels only requires ... 500 length used in s&s special application cases ... msrp $209.45 33-2329 note all reference to h-d® part numbers is ...
shaft assemblies for sportster® models note all s&s mainshafts for harley-davidson ... msrp $6.95 33-2359 note all reference to h-d® part numbers is ... ® models pinion shaft model year/application 1957 76 1977 81 1981 85 1986-2003 s&s ... special application 500 parts included with pinion shaft ... 17.95 50-8316 $3.45 note all reference to h-d® part numbers is ...
oil tanks higher than the crankcase note s&s does not offer a breather reed ... on cam recommendations for different applications 7-55 visit us at www.sscycle.com ...
31-2078 52 spring adapter s&s special application crankcases 31-2103 50 44 47 17 ... 309.95 $309.95 $334.95 $334.95 $359.95 note all reference to h-d® part numbers is ... on cam recommendations for different applications 7-57 visit us at www.sscycle.com ...
and oil scavenging is greatly improved note s&s crankcase breather reed valve is ... msrp $99.95 31-2071 s&s special application crankcases .msrp $109.95 ... extra .375 case width of s&s special application big bore crankcases order toll free 866 ...
must be checked if heads are decked see notes about valve to piston clearancing ... 41/8 bore 90-1914 msrp $74.95 ordering notes s&s® head bolt packages for cylinder ... head kit that is correct for your application select a gasket kit for your engine s ... .95 $1,034.95 $949.95 $1,034.95 notes manifolds must be ordered separately ...
release in 1984 99 4 bore big twin applications s&s electric compression releases are ... msrp $274.95 90-4925 note rocker covers must be removed when ...
pistons for today s high performance applications while simultaneously improving engine ... and wristpin keepers important notes each of the many s&s stroker pistons ... are designed for a specific application by using these special pistons the ... is optimized for the engine type and application high silicon content with lower ... are best suited for high performance applications where strength is the most important ... may cause clearance problems in some applications clearances should always be checked s&s ...
powdercoat finish 92-1556 series piston note due to the piston coating you can not ... fit is determined prior to coating application gaskets dowels description head ... center case bolt center case bolt seal note sold in packs of 10 part no 93-1058 93- ...
92-1556 series is used in 124 engines note due to the piston coating you can not ... fit is determined prior to coating application gaskets dowels description head ... gaskets exhaust gaskets cylinder dowels note sold in packs of 10 part no 93-1920 93- ...
ratio is recommended for most street applications these pistons may be used with s&s 89 ... gaskets exhaust gaskets cylinder dowels note sold in packs of 10 part no 93-1024 93- ...
gaskets exhaust gaskets cylinder dowels note sold in packs of 10 part no 93-1073 93- ... 94-9278 keeper clip $0 .55 note due to the piston coating you can not ... fit is determined prior to coating application 8-63 visit us at www.sscycle.com ...
1984-up big twin and 1986 03 sportster® applications cylinder studs only are available for ... msrp $27.95 31-2332 1957 85 sportster applications extra long base stud approximately 5/16 ... longer than stock 2.770 overall length note this leaves approximately 1.400 above ... late stock studs 2.390 overall length note this leaves approximately 1.400 above ... msrp $61.95 31-2324 note all reference to h-d® part numbers is ...
of heavy-duty support for performance applications its two-piece design permits the ... msrp $69.95 93-4058 note all reference to h-d® part numbers is ...
a number of bolt-in cams for various applications many s&s cams are high lift types and ... starting on page 9-38 of this catalog notes the installation of high lift cams may ...
camshafts s&s® gear drive camshaft application information s&s gear drive camshafts ... for cam kits for use with s&s oil pumps notes gear drive style cams are available ...
dyno charts on page 3-3 of this catalog note since 510c cams are used with the stock ... 160 lb of seat force for more demanding applications we recommend the s&s gear drive cams s& ...
for overall cam timing information note standard equipment in s&s complete sh93 ... for overall cam timing information note standard equipment in s&s complete ... 9-8 for overall cam timing information note standard equipment in s&s complete ... models s&s 631 cam for high rpm applications an excellent choice for all street and ...
.call for pricing 106-1447 note the stock cam bearing in harley- ... in all earlier big twins in performance applications where more strain is exerted on the ... msrp $41.95 33-5211 33-5211 33-5210 note all reference to h-d® part numbers is ...
for overall cam timing information note 1991 99 style pinion gear must be used ... cam name s&s 500 s&s 555 s&s 600 1 2 application 74 to 89 with 9:1 to 10.5:1 cr 89 to ...
big twin pinion shaft gears mid late notes if the stock gear is unmarked and the ... is not strong enough for performance applications for this reason we recommend and sell ... the color on the damaged stock gear see notes one year group in six different ... 1954 77 1977 99 $112.95 $86.45 $74.95 note all reference to h-d® part numbers is ...
are preferable for high performance applications s&s oil pump drive gear for harley- ... -75 msrp $71.95 33-4228 note no longer available from harley- ... stock replacement in 1991 99 engines note all reference to h-d® part numbers is ...
for any stock or high performance application only the finest materials and precision ... every time no matter what the application tappets are available with the hl2t ... of four msrp $259.95 33-5351 note s&s tappets with hl2t kit require the ...
replacement as well as high performance applications larger inner bearing race reduces ... cams typically used in high-performance applications revised metering device precisely ... of four msrp $259.95 33-5353 note because of close tolerances tappet in ...
and for engines using s&s special application sa crankcases with .250 offset cam ... chest note s&s engines for 1984 99 chassis with ... special crankcases such as s&s special application cases which have an offset right side ... as sa are designed for s&s special application crankcases with 1/4 cam chest offset s ... msrp $10.45 33-5313r note all reference to h-d® part numbers is ... msrp $299.95 $179.95 $179.95 special application polished 33-5322 33-5322f 33-5322r msrp ... 33-5309 33-5309f 33-5309r cast special application msrp $179.95 $107.95 $107.95 black 33- ...
up to the challenge of high performance applications high rpm stronger valve springs and ... msrp $779.95 33-5452 note s&s billet tappet guides for shovelhead ...
as sa are designed for s&s special application crankcases with 1/2 cam chest offset ... use with s&s super stock and special application crankcases with 1991 99 style cam chest ... 74.95 $74.95 $74.95 1986 90 s&s special application 33-5365 33-5362 33-5361 33-5364 33-5363 ... .95 $74.95 $74.95 1991 99 s&s special application 33-5369 33-5381 33-5383 msrp $249.95 $ ... msrp $5.45 50-8077 note 2000 and later sportster models use the ... s&s tappet guides for 1991 99 models note all reference to h-d® part numbers is ...
the s&s hl2t kit works great for stock applications it is highly recommended for engines ... msrp $17.45 33-5339 notes s&s hl2t kit will not fit the late ... .d #33-5339 fits tappets with .655 i.d note all reference to h-d® part numbers is ...
is most common in high performance applications with heavier-than-stock valve springs s ... ideal for stock and highperformance applications they are available in stock and special ... and durability regardless of the application all pushrods are listed by length in ... directly with effective cylinder length notes if you require pushrods in a length not ... order part number provided for each application special length pushrods may be ordered ...
information on s&s roller rocker arms notes s&s quickee pushrods are designed for ... more information s&s® quickee pushrods application 1999-up big twin 1984 99 big twin 1984 ...
in stock as well as high-performance applications compatible with hydraulic and solid ... 5073 msrp $94.95 $94.95 $94.95 $124.95 note crankcases used in s&s 41/8 bore ...
excellent replacements in stock rebuild applications all kits include detailed instructions ... notes high-lift cams may require the engine ... springs for racing and extreme duty applications refer to the s&s race performance guide ...
top collars for very high performance applications .640 lift triple valve spring kit for ... msrp $74.95 90-2345 note the greater seat pressure generated ...
better than stock rocker arms but your application does not warrant the expense of roller ... 90-4006 msrp $30.95 90-4036 notes 3/4 long bushings provide 50 more ... for maximum performance and rocker life note all reference to h-d® part numbers is ...
appearance treatments as well as any application which require clearancing operations ... msrp $374.95 90-4115 notes in most instances only minor ...
-cast both work equally well for most applications the billet covers will allow the use of ... however in the vast majority of street applications whether using s&s or stock cylinder ... to billet covers at a much lower price notes in spite of the similarities between ... heads and up to .810 with s&s special application heads s&s roller rocker arms are ...
.085 longer stems for very high lift applications intake valve 2.000 ... -80 81 90-2020 msrp $55.45 90-2015 note all reference to h-d® part numbers is ...
1991 99 harleydavidson® softail® models note an optional item that we highly ... recommend in any high performance application is the s&s primary mainshaft bearing ... tooth front and 70-tooth rear sprockets note that first gear is lower higher ratio ... even with a 65-tooth rear sprocket also note the reduction in engine rpm at 80 mph ...
and less power lost as heat 56-1292 note when changing gear ratios or tire sizes ... on page 7-2 conditions and differing applications may require the use of different pulley ...
msrp $70.95 56-5089 note s&s complete transmissions and gear ... bearing a must for high performance applications 56-5089 order toll free 866-244-2673 11 ...
cylinders with 11/16 diameter pistons note if replacing a harley-davidson® ... the two versions are for different applications pictured above s&s pn 56-5115 this ... msrp $254.95 56-1615 note all reference to h-d® part numbers is ...
drivelines and chain final drives see notes below the basic case package includes ... used on 1980 83 fxsb sturgis models for applications that utilize an existing 4-speed ... no 56-1051 56-1038 msrp $479.95 $549.95 note when ordering basic case assembly or a ...
big twins fl shift linkage kit 57-4756 notes 4 and 5-speed transmissions utilize the ... sometimes required in high-performance applications most 4-speed big twin style engines ...
lamb s wool and foam pads for exact application of polishing liquid on damaged areas 3 ... the paint repair kit 10 51-9030 1 9 7 note this kit will not repair scratches and ...
and top end gasket kits are available note that complete engine rebuild gasket ... 41/8 bore complete engine gasket kit notes while many of the gaskets in these kits ... will work for stock applications some gaskets in the kits are ...
03 harley-davidson® sportster® models application 1966 84 big twin 1984 91 big twin 1992 ... cover gasket kits for 1999 up big twin application up to 4 bore 41/8 bore rocker cover ... for stock heads and s&s 79cc heads note all reference to h-d® part numbers is ...
msrp $19.45 93-1075 s&s special application b2 cylinder heads 6 pack ... msrp $12.95 90-2157 93-1075 90-2157 note all reference to h-d® part numbers is ...
use with crank position hole plate in applications where crank position sensor is not used ... 31-4111 h-d#35151-74 5 pack s&s special application 1.5 each msrp $24.95 31-4002 ... 5 pack msrp $39.95 106-0733 note all reference to h-d® part numbers is ...
s&s billet primary covers and for stock applications as well these s&s primary gaskets are ... -davidson® softail® and dynatm models note all reference to h-d® part numbers is ...
s&s carburetors can be used in racing applications however in this racing parts section we ... rider to be used in off road racing applications only the installation of these ... injury to you or others may result notes some s&s special application fuel ... fuel carbs are not suited for gasoline applications super d gasoline carburetors can be ...
to fit the ports of s&s special application b2 heads like those on the now ... and 145 engines manifolds for other applications may be special ordered for engines with ... on port to port measurements notes cylinder lengths for s&s 124 41/8 ... g-extreme manifolds are for s&s special application b2 cylinder heads only this dyno chart ... available for high performance street applications where an air filter is needed radiused ... air cleaner assembly for serious racing applications note that shorter mounting screws are ...
aspirated engines are designed for applications where a gravity feed fuel delivery ... engines not recommended for most street applications low rpm throttling and midrange ... cleaner is available for those super d applications that require an air cleaner refer to ... only msrp $484.95 11-0126 note super d gas carburetor can be converted ...
also include 11-2084 enrichment device notes s&s recommends that air horns be used ... in racing applications only as they do not provide the ...
ann iversary s&s® manifolds for racing applications 16-3629 oval port manifolds since the ... oval port racing manifold 16-3629 notes we will not use engine component ... port dimension of assembled engine see notes below s&s manifold size number not ... intake flanges on assembled engine note circles must be the same size as flange ... i.d note due to the large size of these ...